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  • Examplepage for repair manual 4-cyl. injection engine (1.6 l)
  • Examplepage for repair manual 2 4-cyl. injection engine (1.6 l)
  • Examplepage for repair manual 3 4-cyl. injection engine (1.6 l)

4-cyl. injection engine (1.6 l)

For Gol / Saveiro / Saveiro Cab. Dupla

Original Volkswagen repair manual


15,97 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

5.424 KB

191 Sites

Detailed technical data

Immediately readable

This repair manual contains: Engine - remove and install, Camshaft - repair, Lubrication system components, Engine power electronic adjustment (electronic accelerator) - check, Activated charcoal filter system and READINESS code. Show more
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Repair manual Gol / Saveiro / Saveiro Cab. Dupla 4-cyl. injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 \--- Change history ---
    1
  • 2 Technical Data
    2
  • 2.1 Engine number
    2
  • 2.2 Engine characteristics
    2
  • Removing and installing engine
    3
  • 1 Engine - remove and install
    3
  • 1.1 Removal - recommendations
    6
  • 1.2 Engine - fasten to assembly stand
    11
  • 1.3 Installation notes
    11
  • 1.4 Tightening torques
    12
  • 1.5 Engine and gearbox support set - align
    13
  • 1.6 Power-drive unit supports
    14
  • 1.7 Additional notes and installation works in vehicles with air conditioning
    16
  • Crankshaft group
    18
  • 1 Engine - assembly and disassembly
    18
  • 1.1 Seal lid - replace
    23
  • 1.2 Poly-V belt (elastic) - remove and install
    23
  • 2 Crankshaft and flywheel flanges - remove and install
    27
  • 2.1 Flywheel - remove and install
    28
  • 2.2 Crankshaft seal (pulley side) - replace
    29
  • 2.3 Crankshaft flange (flywheel side) with Engine speed sensor G28 rotor - replace
    32
  • 3 Crankshaft - remove and install
    41
  • 3.1 Identifying engine bearing shells
    42
  • 3.2 Colour codes
    43
  • 3.3 Crankshaft - dimensions
    43
  • 4 Pistons and connecting rods - removal and installation
    44
  • 4.1 Piston and cylinder - dimensions
    47
  • Cylinder head, valve gear
    49
  • 1 Cylinder head - assembly and disassembly
    49
  • 1.1 Toothed belt semi-automatic tensioning pulley - check
    52
  • 1.2 Toothed belt - remove and install, adjust
    53
  • 1.3 Cylinder head - remove and install
    58
  • 1.4 Compression - check
    62
  • 2 Camshaft - repair
    66
  • 2.1 Camshaft - check axial clearance
    69
  • 2.2 Valve seat - trim
    70
  • 2.3 Camshaft seal - replace
    72
  • 2.4 Camshaft and cylinder head cover - removal and installation
    75
  • 2.5 Valve guides - check
    79
  • 2.6 Valve stem sealant - replace
    80
  • Lubrication
    84
  • 1 Lubrication system components
    84
  • 1.1 Lubricating system components - assembly overview
    84
  • 1.2 Engine oil
    87
  • 1.3 Crankcase - remove and install
    87
  • 1.4 Oil filter - replace
    90
  • 1.5 Oil pump - remove and install
    92
  • 1.6 Oil pressure switch F1 - remove and install
    96
  • 1.7 Oil pressure and Oil pressure switch F1 - check
    97
  • Cooling
    99
  • 1 Cooling system components
    99
  • 1.1 Cooling system components, body side
    99
  • 1.2 Cooling system components, engine side
    101
  • 1.3 Hose connection diagram for cooling system
    104
  • 1.4 Cooling system - drainage and replenishment
    104
  • 1.5 Cooling system - check air-tightness
    111
  • 1.6 Coolant tank flap - check safety valve
    113
  • 1.7 Radiator - remove and install
    114
  • 1.8 Water pump - remove and install
    117
  • Fuel supply system
    120
  • 1 Fuel supply system components
    120
  • 1.1 Fuel tank components with accessories and fuel filter - removal and installation
    120
  • 1.2 Safety measures regarding work on the fuel supply
    124
  • 1.3 Cleaning rules
    125
  • 1.4 Cold start system components - remove and install
    125
  • 1.5 Fuel pump (pre-supply pump) G6 - remove and install
    127
  • 1.6 Fuel gauge sensor G - remove and install
    129
  • 1.7 Fuel reservoir - remove and install
    130
  • 1.8 Fuel reservoir (EU5) - remove and install
    131
  • 1.9 Fuel pump (pre-supply pump) G6 - check
    135
  • 2 Engine power electronic adjustment (electronic accelerator) - check
    146
  • 2.1 Electronic accelerator system operation
    146
  • 3 Activated charcoal filter system
    148
  • 3.1 Operation
    148
  • 3.2 Activated charcoal filter system components - repair
    148
  • 3.3 Fuel tank ventilation - check
    149
  • Mixture preparation - injection
    151
  • 1 Injection system - repair
    151
  • 1.1 General instructions regarding the injection system
    151
  • 1.2 Component location
    151
  • 1.3 Injection components - remove and install
    154
  • 1.4 Intake manifold - remove and install
    157
  • 1.5 Fuel distributor with injectors - removal and installation
    158
  • 1.6 Air filter set - assemble and disassemble
    159
  • 1.7 Air filter - remove and install
    160
  • 1.8 Safety measures
    160
  • 1.9 Cleaning rules
    162
  • 1.10 Technical Data
    162
  • 2 Component checks
    163
  • 2.1 Injection valves - check
    163
  • 2.2 Supply system pressure, fuel pressure gauge and residual pressure - check
    165
  • 3 READINESS code
    172
  • 3.1 Creating and Interpreting the READINESS code
    172
  • 4 Engine control unit J623
    173
  • 4.1 Engine control unit J623 - remove and install
    173
  • 4.2 Adjust components
    173
  • 4.3 Check the event memory in the Engine control unit J623 and delete it
    174
  • Exhaust system
    177
  • 1 Exhaust system components
    177
  • 1.2 Rear muffler with supports
    180
  • Glow plug system
    182
  • 1 Ignition system
    182
  • 1.1 General instructions regarding the ignition system
    182
  • 1.2 Ignition system components - remove and install
    182
  • 1.3 Safety measures
    184
  • 1.4 Spark plugs Q - test data
    184
Manufacturer's designation 4-cyl. injection engine (1.6 l)
Manufacturer Volkswagen
Suitable for Gol (2013) / Gol (2013 >) / Saveiro (2014) / Saveiro Cab. Dupla (2015 >)
Suitable car types 5U3, 5UA, 5UC, 5UB
Engine code CFZA
Category Reparaturanleitung

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