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  • Examplepage for repair manual 5 - Speed manual gearbox (0AP, 02T)
  • Examplepage for repair manual 2 5 - Speed manual gearbox (0AP, 02T)
  • Examplepage for repair manual 3 5 - Speed manual gearbox (0AP, 02T)

5 - Speed manual gearbox (0AP, 02T)

For Gol / Saveiro / Saveiro Cab. Dupla

Original Volkswagen repair manual


13,56 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

6.125 KB

158 Sites

Detailed technical data

Immediately readable

This repair manual contains: Command system, Clutch drive mechanism, Transmission - remove and install, Gearbox oil level, Selector forks, Input shaft and Differential. Show more
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Repair manual Gol / Saveiro / Saveiro Cab. Dupla 5 - Speed manual gearbox PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification
    1
  • 1.1 Identification on the gearbox
    1
  • 1.2 Prefix, correspondence, gear ratio, filling volume
    2
  • 2 Transmission assembly scheme
    5
  • 2.1 Nomenclature
    5
  • 2.2 Gear ratios
    6
  • 3 Gearbox ratio “i”
    7
  • 3.1 Gearbox ratio “i” - calculation
    7
  • 4 General repair instructions
    8
  • 4.1 Gearbox
    8
  • 4.2 Gaskets and retainers
    8
  • 4.3 Screws, nuts
    9
  • 4.4 Roller bearings
    9
  • 4.5 Adjustment shims
    10
  • 4.6 Synchronizer rings
    10
  • Clutch
    11
  • 1 Command system
    11
  • 1.1 Command system - component overview
    11
  • 1.2 Command pedals - assembly overview
    12
  • 1.3 Clutch pedal switch F36 - remove and install
    13
  • 1.4 Clutch pedal return spring - remove and install
    14
  • 1.5 Clutch pedal support - remove and install
    15
  • 1.6 Clutch pedal - remove install
    18
  • 1.7 Hydraulic system - assembly overview
    20
  • 1.8 Transmitting cylinder - clutch hydraulic drive - remove and install
    23
  • 2 Clutch drive mechanism
    27
  • 2.1 Clutch drive mechanism - assembly overview
    27
  • 2.2 Clutch slave cylinder - remove and install
    29
  • 2.3 Clutch drive mechanism - bleed
    30
  • 3 Clutch
    31
  • 3.1 Clutch - assembly overview
    31
  • 3.2 Clutch - repair
    32
  • Controls, housing
    34
  • 1 Shift mechanism
    34
  • 1.1 Shift mechanism - installation position
    34
  • 1.2 Selector mechanism - component overview
    36
  • 1.3 Drive cables
    37
  • 1.4 Handle and boot on the gear lever - assembly overview
    45
  • 1.5 Handle and boot on the gear lever - remove and install
    45
  • 1.6 Gear shift lever and shifting mechanism - remove and install
    47
  • 1.7 Gearshift lever and mechanism - repair
    50
  • 1.8 Lever and Gear shifting mechanism - adjusting
    53
  • 1.9 Selector and lever - functional check
    55
  • 2 Transmission - remove and install
    56
  • 2.2 Gearbox for vehicles with engines (CNXA) - remove and install
    72
  • 2.3 Gearbox - transport
    83
  • 3 Gearbox oil level
    85
  • 3.1 Oil level - check
    85
  • 3.2 Oil level - replenish
    85
  • 4 Gearbox - disassemble and assemble
    87
  • 4.1 Gearbox - overview
    87
  • 4.2 gearbox - assembly overview
    88
  • 4.3 Gearbox housing cover and 5th gear
    88
  • 4.4 Clutch housing
    90
  • 4.5 Input shaft, planet pinion, differential, selection mechanism and selector forks
    91
  • 5 Gearbox and clutch housings
    101
  • 5.1 Transmission and clutch housings - repair
    101
  • 6 Gear selection mechanism - adjust
    107
  • 6.1 Gear selection mechanism - disassemble and assemble
    107
  • 7 Selector forks
    110
  • 7.1 Selector forks - disassemble and assemble
    110
  • Gears, shafts
    115
  • 1 Input shaft
    115
  • 1.1 Primary shaft - general overview of assembly
    115
  • 1.2 Input shaft - disassemble and assemble
    118
  • 2 Planet pinion
    127
  • 2.1 Pinion shaft - general overview of assembly
    127
  • 2.2 Planet pinion - disassemble and assemble
    130
  • Final drive - differential
    136
  • 1 Drive flange
    136
  • 1.1 Left drive flange retainer (left side) - replace
    136
  • 1.2 Drive flange retainer (right side) - replace
    139
  • 2 Differential
    142
  • 2.1 Differential - general overview of assembly
    142
  • 2.2 Differential - disassemble and assemble
    144
  • 2.3 Differential - adjust
    150
Manufacturer's designation 5 - Speed manual gearbox (0AP, 02T)
Manufacturer Volkswagen
Suitable for Gol (2013) / Gol (2013 >) / Saveiro (2014) / Saveiro Cab. Dupla (2015 >)
Suitable car types 5U3, 5UA, 5UC, 5UB
Transmission designations 02T, 0AP
Transmission types GEG, GKZ, GRT, GSK, FNT, FLU, GSE, GEQ, GRY, HCS, EYX, HDT, GSJ, GSH, GSF, GSD, GSB, GSA, GRZ, GRX, GRU, GRS, GRQ, GRP, GLW, GKW, GKV, GKU, GKT, GKS, GKR, GKP, GKN, GKL, GKJ, GEW, GEV, GEU, GET, GES, GER, GEP, GEM, GEL, GEJ, GEF, GDR, GDQ, FSP, FRA, FQE, FQD, FMX, FHE, FDV, FCT, GDP, GDN, GDM, GDL, GDJ, GDH, GDG, GCD, GBZ, FYK, FYH, FXP, FVU, FVT, FVS, FCV, FDM, FDN, FCU, GXS, HSG, FDL, HDK, JFY, JFZ, JGC, JGF, JGJ, JGQ, JGX, JHH, JHL, JHN, JHQ, JUS, EYW, EYY, EZJ, FCX, FNJ, FPU, FVV, GEY, GKX, GSC, HZK, JGN, JGP, JGR, JGS, JHM, JHS, JQM, HZL, JHP, JHG, EJY, FDX, FQT, GAR, GEH, GEK, GEN, GKK, GKM, GKQ, GNB, GRR, GRV, GRW, JGZ, JHJ, HGF, ELR, FXB, JHK, JJZ, KRJ, LGQ, JGU, LNJ, LNR, LUC, LUE, LUP, LUQ, LUS, LUX, LUY, LVA, LVC, LVE, LVG, MAB, MAH, MFX, MGZ, MKN, JGW, HXL, HZM, JFM, JGT, JJL, JFN, GQS, HFG, GZK, HFL, HUY, HZE, JGH, JGK, JGL
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