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Home » Manuals » 4-cyl. common rail (2.0 l, 4V, turbocharger, EA288, emission control module)
  • Examplepage for repair manual 4-cyl. common rail (2.0 l, 4V, turbocharger, EA288, emission control module)
  • Examplepage for repair manual 2 4-cyl. common rail (2.0 l, 4V, turbocharger, EA288, emission control module)
  • Examplepage for repair manual 3 4-cyl. common rail (2.0 l, 4V, turbocharger, EA288, emission control module)
  • Examplepage for repair manual 4-cyl. common rail (2.0 l, 4V, turbocharger, EA288, emission control module)
  • Examplepage for repair manual 2 4-cyl. common rail (2.0 l, 4V, turbocharger, EA288, emission control module)
  • Examplepage for repair manual 3 4-cyl. common rail (2.0 l, 4V, turbocharger, EA288, emission control module)

4-cyl. common rail (2.0 l, 4V, turbocharger, EA288, emission control module)

For Transporter

Original Volkswagen repair manual


39,89 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

68.701 KB

583 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Engine cover panel, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Turbocharger, Injectors/high-pressure accumulator (rail), Intake manifold, Lambda probe and SCR system (selective catalytic reduction). Show more
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Repair manual Transporter 4-cyl. common rail PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with a start/stop system
    2
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when working on SCR system
    3
  • 1.6 Safety precautions when working on ignition system
    3
  • 1.7 Safety precautions when working on exhaust system
    4
  • 2 Identification
    5
  • 2.1 Engine number/engine data
    5
  • 3 Repair instructions
    7
  • 3.1 Rules for cleanliness
    7
  • 3.2 General notes
    7
  • 3.3 General repair notes
    8
  • 3.4 Foreign objects in engine
    8
  • 3.5 Contact corrosion
    8
  • 3.6 Routing and attachment of lines
    9
  • 3.7 Fitting radiator and condensers
    9
  • 3.8 Checking vacuum system
    9
  • Removing and installing engine
    10
  • 1 Removing and installing engine
    10
  • 1.1 Removing engine
    10
  • 1.2 Separating engine and gearbox
    19
  • 1.3 Securing engine on engine and gearbox support
    21
  • 1.4 Installing engine
    23
  • 2 Assembly mountings
    27
  • 2.1 Assembly overview - assembly mountings
    27
  • 2.2 Removing and installing engine mounting
    34
  • 2.3 Removing and installing engine mounting
    40
  • 2.4 Removing and installing gearbox mounting
    40
  • 2.5 Removing and installing damper weight
    41
  • 2.6 Supporting engine in installation position
    42
  • 3 Engine cover panel
    46
  • 3.1 Assembly overview – engine compartment cover
    46
  • 3.2 Removing and installing engine compartment cover
    46
  • Crankshaft group
    48
  • 1 Cylinder block (pulley end)
    48
  • 1.1 Assembly overview - cylinder block (pulley end)
    48
  • 1.2 Assembly overview - sealing flange, belt pulley end
    51
  • 1.3 Removing and installing poly-V belt
    52
  • 1.4 Removing and installing tensioner for poly V-belt
    56
  • 1.5 Removing and installing vibration damper
    57
  • 1.6 Removing and installing bracket for ancillaries
    60
  • 1.7 Removing and installing engine support
    62
  • 1.8 Removing and installing sealing flange on pulley end
    68
  • 1.9 Renewing caps in cylinder block (pulley end)
    71
  • 2 Cylinder block, gearbox end
    73
  • 2.1 Assembly overview - cylinder block, gearbox end
    73
  • 2.2 Removing and installing flywheel
    76
  • 2.3 Removing and installing sealing flange on gearbox side
    78
  • 2.4 Renewing caps in cylinder block (gearbox end)
    88
  • 3 Crankshaft
    91
  • 3.1 Assembly overview - crankshaft
    91
  • 3.2 Crankshaft dimensions
    93
  • 3.3 Renewing needle bearing in crankshaft
    93
  • 3.4 Measuring axial clearance of crankshaft
    95
  • 3.5 Measuring radial clearance of crankshaft
    96
  • 4 Pistons and conrods
    97
  • 4.1 Assembly overview - pistons and conrods
    97
  • 4.2 Removing and installing pistons
    100
  • 4.3 Measuring piston projection at TDC
    101
  • 4.4 Checking pistons and cylinder bores
    103
  • 4.5 Separating new conrod
    106
  • 4.6 Checking radial clearance of conrods
    106
  • 4.7 Removing and installing oil spray jets
    107
  • Cylinder head, valve gear
    109
  • 1 Cylinder head
    109
  • 1.1 Assembly overview - cylinder head
    109
  • 1.2 Assembly overview - camshaft housing
    112
  • 1.3 Assembly overview - cylinder head cover
    114
  • 1.4 Removing and installing cylinder head
    117
  • 1.5 Removing and installing cylinder head cover
    125
  • 1.6 Removing and installing injector seals
    126
  • 1.7 Removing and installing camshaft housing
    128
  • 1.8 Checking compression
    133
  • 1.9 Checking combustion chamber for leaks
    135
  • 2 Toothed belt drive
    137
  • 2.1 Assembly overview - toothed belt cover
    137
  • 2.2 Assembly overview - toothed belt
    137
  • 2.3 Removing and installing toothed belt guard
    139
  • 2.4 Removing and installing toothed belt
    142
  • 2.5 Removing toothed belt from camshaft
    158
  • 3 Valve gear
    165
  • 3.1 Assembly overview - valve gear
    165
  • 3.2 Measuring axial play of camshaft
    167
  • 3.3 Removing and installing camshaft oil seal
    168
  • 3.4 Checking hydraulic compensation elements
    170
  • 3.5 Removing and installing valve stem seals
    171
  • 4 Inlet and exhaust valves
    188
  • 4.1 Checking valve guides
    188
  • 4.2 Checking valves
    189
  • 4.3 Valve dimensions
    189
  • Lubrication
    191
  • 1 Sump, oil pump
    191
  • 1.1 Assembly overview - sump/oil pump
    191
  • 1.2 Assembly overview - oil pump drive pulley
    194
  • 1.3 Engine oil:
    195
  • 1.4 Removing and installing oil sump
    195
  • 1.5 Removing and installing oil pump
    201
  • 1.6 Removing and installing oil level and oil temperature sender G266
    202
  • 1.7 Removing and installing sump trim
    202
  • 1.8 Removing and installing oil pump drive pulley
    203
  • 2 Engine oil cooler
    208
  • 3 Oil filter, oil pressure switch
    209
  • 3.1 Assembly overview - oil filter housing, oil pressure switch
    209
  • 3.2 Removing and installing oil pressure sender G10
    211
  • 3.3 Checking oil pressure
    212
  • 3.4 Removing and installing oil filter housing
    213
  • 3.5 Removing and installing oil pressure regulating valve N428
    215
  • 4 Oil circuit
    216
  • 4.1 Assembly overview - oil circuit
    216
  • 4.2 Removing and installing oil supply lines
    219
  • 4.3 Removing and installing oil return line for turbocharger
    222
  • Cooling
    226
  • 1 Cooling system/coolant
    226
  • 1.1 Connection diagram - coolant hoses
    226
  • 1.2 Draining and adding coolant
    250
  • 1.3 Checking coolant level and topping up
    261
  • 1.4 Checking cooling system for leaks
    262
  • 1.5 Removing and installing coolant expansion tank
    265
  • 1.6 Assembly overview – coolant expansion tank
    268
  • 2 Coolant pump, regulation of cooling system
    270
  • 2.1 Assembly overview - coolant pump, thermostat
    270
  • 2.2 Assembly overview - electric coolant pump
    271
  • 2.3 Assembly overview - coolant temperature sender
    276
  • 2.4 Assembly overview – mixing valve for coolant regulation GX40
    278
  • 2.5 Assembly overview – 3/2-way valve
    279
  • 2.6 Assembly overview – thermostat
    281
  • 2.7 Removing and installing electric coolant pump
    282
  • 2.8 Removing and installing coolant pump
    287
  • 2.9 Removing and installing thermostat
    288
  • 2.10 Removing and installing mixing valve for coolant regulation GX40
    289
  • 2.11 Removing and installing thermostat
    291
  • 2.12 Removing and installing coolant temperature sender G62
    292
  • 2.13 Removing and installing radiator outlet coolant temperature sender G83
    293
  • 2.14 Removing and installing coolant temperature sender 2 G802
    294
  • 2.15 Removing and installing coolant temperature sender for charge air cooler G1130
    295
  • 2.16 Removing and installing coolant temperature sender 3 G812
    296
  • 2.17 Removing and installing 3/2-way valve
    297
  • 2.18 Removing and installing front shut-off flap
    300
  • 3 Coolant pipes
    302
  • 3.1 Assembly overview - coolant pipes
    302
  • 3.2 Removing and installing coolant pipes
    307
  • 4 Radiator, radiator fan
    309
  • 4.1 Assembly overview - radiator/radiator fan
    309
  • 4.2 Assembly overview – radiator cowl and radiator fan
    312
  • 4.3 Removing and installing radiator
    312
  • 4.4 Removing and installing radiator cowl with radiator fan
    321
  • 4.5 Removing and installing radiator fan V7
    322
  • Turbocharging/supercharging
    323
  • 1 Turbocharger
    323
  • 1.1 Assembly overview - turbocharger
    323
  • 1.2 Assembly overview - vacuum unit and charge pressure positioner V465, biturbo
    329
  • 1.3 Removing and installing turbocharger
    331
  • 1.4 Checking vacuum unit for turbocharger, biturbo
    340
  • 1.5 Removing and installing connecting pipes
    350
  • 1.6 Removing and installing compressor housing and turbine housing, biturbo
    353
  • 2 Charge air system
    355
  • 2.1 Assembly overview - charge air system
    355
  • 2.2 Removing and installing charge air cooler
    359
  • 2.3 Removing and installing charge pressure sender G31
    362
  • 2.4 Removing and installing charge pressure sender 2 G447
    363
  • 2.5 Checking charge air system for leaks
    363
  • 2.6 Detaching and securing charge air cooler
    366
  • 2.7 Removing and installing bracket for charge air cooler
    368
  • 2.8 Checking charge air cooler for leaks
    371
  • Mixture preparation - injection
    375
  • 1 Injection system
    375
  • 1.1 Overview of fitting locations - injection system
    375
  • 1.2 Filling/bleeding fuel system
    389
  • 1.3 Checking fuel system for leaks
    390
  • 2 Vacuum system
    391
  • 2.1 Connection diagram – vacuum system
    391
  • 2.2 Assembly overview – vacuum system
    393
  • 2.3 Assembly overview – valves for vacuum system
    396
  • 2.4 Removing and installing solenoid valve N274/N529
    398
  • 3 Injectors/high-pressure accumulator (rail)
    399
  • 3.1 Assembly overview - injectors
    399
  • 3.2 Assembly overview - fuel rail
    401
  • 3.3 Adapting correction values for injectors
    402
  • 3.4 Testing injectors
    404
  • 3.5 Testing jammed-open injectors
    404
  • 3.6 Checking return flow rate of injectors with engine running
    406
  • 3.7 Checking return flow rate of injectors at starter speed
    409
  • 3.8 Removing and installing injectors
    410
  • 3.9 Removing and installing high-pressure lines
    415
  • 3.10 Removing and installing fuel rail
    420
  • 4 Air filter
    423
  • 4.1 Assembly overview - air filter housing
    423
  • 4.2 Removing and installing air filter housing
    427
  • 5 Intake manifold
    430
  • 5.1 Assembly overview – intake manifold
    430
  • 5.2 Removing and installing intake manifold
    432
  • 5.3 Removing and installing throttle valve module GX3
    436
  • 5.4 Removing and installing intake manifold flap valve N316
    436
  • 6 Senders and sensors
    439
  • 6.1 Removing and installing fuel pressure regulating valve N276
    439
  • 6.2 Checking fuel pressure regulating valve N276
    441
  • 6.3 Removing and installing fuel pressure sender G247
    442
  • 6.4 Removing and installing air mass meter G70
    445
  • 6.5 Removing and installing pressure differential sender G505
    446
  • 6.10 Removing and installing NOx sender G295
    452
  • 6.11 Removing and installing NOx sender 2 G687
    452
  • 6.12 Removing and installing NOx sender 3 G932
    454
  • 6.13 Overview of fitting locations - exhaust gas sensors
    456
  • 7 Engine control unit
    457
  • 7.1 Removing and installing engine control unit J623
    457
  • 8 High-pressure pump
    459
  • 8.1 Assembly overview - high-pressure pump
    459
  • 8.2 Removing and installing high-pressure pump
    461
  • 8.3 Checking high-pressure pump
    465
  • 9 Lambda probe
    468
  • 9.1 Assembly overview - Lambda probe
    468
  • 9.2 Removing and installing Lambda probe GX10
    469
  • Exhaust system
    472
  • 1 Exhaust pipes and silencers
    472
  • 1.1 Assembly overview – silencers
    472
  • 1.2 Assembly overview - front exhaust pipe
    473
  • 1.3 Removing and installing front exhaust pipe
    475
  • 1.4 Separating exhaust pipes from silencers
    476
  • 1.5 Removing and installing front silencer
    478
  • 1.6 Removing and installing rear silencer
    479
  • 1.7 Aligning exhaust system free of stress
    480
  • 1.8 Checking exhaust system for leaks
    481
  • 1.9 Installation position of clamp
    482
  • 2 Emission control
    483
  • 2.1 Assembly overview – emission control
    483
  • 2.2 Removing and installing emission control module
    489
  • 2.3 Removing and installing exhaust flap control unit J883
    495
  • 3 SCR system (selective catalytic reduction)
    498
  • 3.1 Assembly overview – reducing agent tank
    498
  • 3.2 Assembly overview - delivery module for reducing agent
    500
  • 3.3 Assembly overview – filler tube for reducing agent tank
    500
  • 3.4 Assembly overview - injector for reducing agent N474
    501
  • 3.5 Assembly overview – injector 2 for reducing agent N758
    502
  • 3.6 Removing and installing reducing agent tank VX85
    503
  • 3.7 Removing and installing reducing agent supply line
    506
  • 3.8 Removing and installing delivery unit for reducing agent metering system GX19
    510
  • 3.9 Removing and installing injector for reduction agent N474
    513
  • 3.10 Removing and installing injector 2 for reducing agent N758
    516
  • 3.11 Removing and installing control unit for reducing-agent heater J891
    517
  • 3.12 Draining reducing agent tank VX85
    517
  • 3.13 Removing and installing filler pipe for tank for reducing agent
    521
  • 4 Exhaust gas temperature regulation
    522
  • 4.1 Assembly overview – exhaust gas temperature regulation
    522
  • 4.2 Removing and installing exhaust gas temperature sender 1 G235
    525
  • 4.3 Removing and installing exhaust gas temperature sender 2 G448
    530
  • 4.4 Removing and installing exhaust gas temperature sender 3 G495
    535
  • 4.5 Removing and installing exhaust gas temperature sender 4 G648
    537
  • 5 Exhaust gas recirculation
    539
  • 5.1 Assembly overview – exhaust gas recirculation
    539
  • 5.2 Removing and installing exhaust gas recirculation cooler
    544
  • 5.3 Removing and installing exhaust gas recirculation pipes
    549
  • 5.4 Removing and installing exhaust gas recirculation temperature sensor G98
    552
  • 5.5 Removing and installing exhaust gas recirculation valve
    553
  • 6 Heat insulation mats
    555
  • 6.1 Assembly overview – heat insulation mats
    555
  • 6.2 Heat insulation mat, emission control module
    555
  • Glow plug system
    563
  • 1 Glow plug system
    563
  • 1.1 Assembly overview – glow plug system
    563
  • 1.2 Removing and installing glow plug
    564
  • 1.3 Checking glow plug
    569
  • 1.4 Removing and installing automatic glow period control unit J179
    570
  • 1.5 Removing and installing inlet camshaft position sender G1002
    570
  • 1.6 Removing and installing engine speed sender G28
    571
Manufacturer's designation 4-cyl. common rail (2.0 l, 4V, turbocharger, EA288, emission control module)
Manufacturer Volkswagen
Suitable for Transporter (2020 >)
Suitable car types SH, SJ
Engine code DNAA, DNAB, DNAC
Category Reparaturanleitung

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