General body repairs, interior

Kapitelübersicht

• Technical data
  1
• 1 Safety information
  1
• 1.2 Special instructions for belt tensioners
  3
• 1.4 Checking seat belts
  4
• 1.5 Safety instructions for airbag
  7
• 1.6 Special instructions for curtain airbag modules
  8
• 1.7 Renewing airbag unit after an accident
  8
• 1.8 Deactivating the airbag
  9
• 1.9 Checking child seat anchors (ISOFIX) after an accident
  9
• Interior equipment
  10
• 1 Storage compartments, covers
  10
• 1.1 Removing and installing upper centre dash panel storage compartment
  10
• 1.2 Removing and installing centre storage tray
  11
• 1.3 Removing and installing footwell trim
  13
• 1.4 Removing and installing dash panel centre trim
  14
• 1.5 Removing and installing dash panel end trims
  15
• 1.6 Removing and installing steering column trim
  16
• 1.7 Roof gallery storage compartment
  18
• 1.8 Removing and installing cover on driver side
  21
• 1.9 Removing and installing lower front passenger side compartment
  23
• 1.10 Removing and installing glove compartment
  25
• 1.11 Removing and installing cap for exterior mirror
  26
• 1.12 Removing and installing handbrake lever handle
  28
• 1.13 Coat hook and strap
  29
• 1.14 Net pocket (roof)
  31
• 1.15 Removing and installing net partition fitting eyes
  35
• 1.16 Removing and installing loudspeaker trim
  36
• 1.17 Removing and installing loudspeaker trim (front door trim panel)
  37
• 2 Equipment
  39
• 2.1 Assembly overview - partition panel
  39
• 2.2 Removing and installing partition panel
  40
• 2.3 Removing and installing sun visors
  43
• 2.4 Removing and installing roof grab handles
  45
• 3 Centre console
  47
• 3.1 Removing and installing front section of centre console, panel van
  47
• 3.2 Removing and installing front section of centre console, Kombi
  51
• 3.3 Removing and installing centre console, panel van
  54
• 3.4 Removing and installing centre console, Kombi
  56
• 4 Front centre armrest
  64
• 4.1 Removing and installing centre armrest, Kombi
  64
• 4.2 Removing and installing storage compartment lid, Kombi
  69
• 5 On inside
  70
• 5.1 Assembly overview - interior mirror »with rain sensor, automatic anti-dazzle«
  70
• 5.2 Removing and installing manual anti-dazzle interior mirror
  71
• 5.3 Repairing interior mirror retaining plate
  71
• 5.5 Removing and installing rain and light sensor G397
  75
• 5.6 Repairing retaining plate for »rain sensor, automatic anti-dazzle«
  76
• Passenger protection
  79
• 1 Seat belts
  79
• 1.1 Assembly overview - front seat belts
  79
• 1.2 Assembly overview - seat belts for outer seats, 1st row
  81
• 1.3 Assembly overview - seat belt for centre seat, 1st row
  82
• 1.4 Assembly overview - seat belt, 2nd row
  83
• 1.5 Assembly overview - seat belt, 2nd row, Maxi
  84
• 1.6 Removing and installing front seat belts
  84
• 1.7 Removing and installing front belt height adjuster
  86
• 1.8 Removing and installing front belt buckle
  88
• 1.9 Removing and installing seat belts for outer seats, 1st row
  91
• 1.10 Removing and installing seat belt for middle seat, 1st row
  93
• 1.11 Belt buckles, 1st row
  95
• 1.12 Removing and installing seat belt, 2nd row
  98
• 1.13 Removing and installing seat belt, 2nd row, Maxi
  100
• 1.14 Removing and installing belt buckle for 2nd row
  102
• 2 Airbag system
  104
• 2.1 Overview of fitting locations - airbag system
  104
• 3 Airbag control unit
  105
• 3.1 Assembly overview - airbag control unit
  105
• 3.2 Removing and installing airbag control unit J234
  105
• 4 Driver side airbag
  109
• 4.5 Removing and installing steering wheel
  126
• 4.6 Removing and installing return spring with slip ring
  126
• 5 Airbag unit on front passenger side
  127
• 5.1 Removing and installing airbag unit on front passenger side
  127
• 6 Side airbag
  133
• 6.1 Side airbag, driver/front passenger
  133
• 7 Airbag crash sensors
  139
• 7.1 Removing and installing crash sensors
  139
• Trim, insulation
  141
• 1 Front door trims
  141
• 1.1 Removing and installing front door trim
  141
• 2 Rear door trim
  150
• 2.1 Assembly overview - sliding door trim
  150
• 2.2 Assembly overview - insulation, sliding door
  151
• 2.4 Removing and installing sliding door trim, panel van, comfort equipment version
  152
• 2.5 Removing and installing sliding door trim, Shuttle
  154
• 3 Dash panel
  156
• 3.1 Removing and installing dash panel
  156
• 4 Central tube for dash panel
  162
• 4.1 Assembly overview - central tube for dash panel up to 06.07
  162
• 4.2 Assembly overview - central tube for dash panel from 06.07
  163
• 4.3 Removing and installing central tube for dash panel up to 06.07
  163
• 4.4 Removing and installing central tube for dash panel from 06.07
  165
• 5 Interior trims
  169
• 5.1 Assembly overview - upper B-pillar trim, panel van
  170
• 5.2 Assembly overview - upper B-pillar trim, Kombi
  171
• 5.3 Assembly overview - upper C-pillar trim
  172
• 5.4 Assembly overview - upper C-pillar trim, Maxi
  173
• 5.5 Assembly overview - storage compartment, C-pillar
  174
• 5.6 Assembly overview - D-pillar trim
  175
• 5.7 Assembly overview - D-pillar trim, Maxi
  176
• 5.8 Assembly overview - foot rest bracket
  177
• 5.9 Assembly overview - storage compartment lid
  178
• 5.10 Removing and installing front sill panel mouldings
  178
• 5.11 Rear sill panel mouldings
  181
• 5.12 Removing and installing upper A-pillar trim
  186
• 5.13 Removing and installing centre A-pillar trim
  188
• 5.14 Removing and installing upper B-pillar trim, panel van
  190
• 5.15 Removing and installing upper B-pillar trim, Kombi
  193
• 5.16 Removing and installing lower B-pillar trim, panel van
  196
• 5.17 Removing and installing lower B-pillar trim, Kombi
  199
• 5.18 Removing and installing upper C-pillar trim
  201
• 5.19 Removing and installing upper C-pillar trim, Maxi
  203
• 5.20 Removing and installing storage compartment, C-pillar trim
  205
• 5.21 Removing and installing window frame trim, B-pillar and C-pillar
  206
• 5.22 Removing and installing window frame trim, B-pillar and C-pillar, Maxi
  207
• 5.23 Removing and installing window frame trim, C-pillar and D-pillar, Maxi
  209
• 5.24 Removing and installing D-pillar trim
  210
• 5.25 Removing and installing D-pillar trim, Maxi
  212
• 5.26 Removing and installing foot rest cover
  214
• 5.27 Removing and installing front floor covering
  215
• 5.29 Removing and installing rear floor covering
  218
• 5.30 Removing and installing storage compartment frame
  221
• 6 Luggage compartment trim
  224
• 6.1 Assembly overview - rear lid trim
  224
• 6.2 Assembly overview - luggage compartment cover
  225
• 6.3 Assembly overview - moulded trim
  227
• 6.4 Assembly overview - reinforcement for moulded trim, Maxi
  229
• 6.5 Removing and installing rear wing door trim
  230
• 6.6 Removing and installing rear lid trim
  230
• 6.7 Removing and installing lock carrier cover
  232
• 6.8 Removing and installing luggage compartment cover side support
  235
• 6.9 Removing and installing rear side panel trim
  237
• 6.10 Rear side panel trim, Maxi
  243
• 6.11 Removing and installing moulded trim
  246
• 7 Roof trims
  251
• 7.1 Removing and installing moulded headliner, panel van
  251
• 7.2 Removing and installing roof trim
  252
• 7.3 Removing and installing moulded headlining
  256
• 8 Insulation
  261
• 8.1 Assembly overview - clutch pedal and brake pedal insulation
  261
• 8.2 Assembly overview - cover for universal joint on steering column
  264
• 8.3 Assembly overview - plenum chamber bulkhead insulation
  265
• 8.4 Assembly overview - plenum chamber insulation
  266
• 8.5 Assembly overview - mounting plate insulation
  267
• 8.6 Assembly overview - inner plenum chamber bulkhead insulation
  268
• 8.7 Assembly overview - insulation of centre console, A-pillar, dash panel
  269
• 8.8 Assembly overview - wheel housing insulation
  270
• Seat frames
  272
• 1 Front seat
  272
• 1.1 Assembly overview - lumbar support
  272
• 1.2 Assembly overview – folding front passenger seat
  274
• 1.3 Removing and installing front seat
  275
• 1.4 Removing and installing seat frame adapter
  280
• 1.5 Removing and installing seat trim (without height adjustment)
  282
• 1.6 Removing and installing seat trim (with height adjustment)
  284
• 1.7 Removing and installing drawer mounting
  285
• 1.8 Removing and installing backrest frame
  287
• 1.9 Removing and installing adjustment wheel for lumbar support
  290
• 1.10 Removing and installing lumbar support
  290
• 1.11 Removing and installing backrest cover panel
  292
• 1.12 Removing and installing backrest lock Bowden cable
  294
• 1.13 Removing head restraint guides
  295
• 2 Seats, 1st row
  297
• 2.1 Removing and installing seats in 1st row
  297
• 2.2 Removing and installing backrest fittings trim
  300
• 2.3 Removing and installing covers for securing strips
  301
• 2.4 Removing and installing securing plates and securing strips
  304
• 2.5 Removing and installing backrests
  307
• 3 Seats, 2nd row
  310
• 3.1 Assembly overview - securing bolts for bench seat
  310
• 3.2 Removing and installing seats for 2nd row, bench seat
  311
• 3.3 Removing and installing backrest of bench seat in 2nd row
  312
• Seat - padding, covers
  315
• 1 Front seat covers and padding
  315
• 1.1 Assembly overview - seat heating element
  315
• 1.2 Assembly overview - backrest heater element
  316
• 1.3 Removing and installing front seat cushion cover and padding
  316
• 1.4 Removing and installing front seat backrest cover and padding
  321
• 1.5 Removing and installing seat heating element
  326
• 1.6 Removing and installing backrest heating element
  327
• 2 1st row seat covers and padding
  329
• 2.1 Removing and installing backrest covers and padding
  329
• 2.2 Removing and installing seat covers and padding
  331
• 3 Second row seat covers and padding
  335
• 3.1 Removing and installing rear seat cushion covers and padding
  335
• 3.2 Removing and installing backrest cover and padding
  338