Brake systems

Kapitelübersicht

• Technical data
  1
• 1 Technical data
  1
• 1.1 Brake master cylinder and brake servo
  1
• 1.2 Front brake FS III
  1
• 1.3 Front brake FN 3
  2
• 1.4 Rear brakes CI 38
  3
• 1.5 Rear brake CII 41
  3
• 1.6 Rear brakes, Bosch BIR, Caddy 2011 ▶
  4
• 2 Allocation
  5
• 2.1 Front brakes
  5
• 2.2 Front brakes Caddy 2011 ▶
  5
• 2.3 Rear brakes
  6
• 2.4 Rear brakes Caddy 2011 ▶
  6
• 3 Brake test
  8
• 3.1 General information
  8
• 3.2 Test for vehicles with front and all-wheel drive
  8
• Anti-lock brake system
  9
• 1 General information
  9
• 1.1 General notes on anti-lock brake system
  9
• 1.2 Notes for repair work on anti-lock brake system
  9
• 1.3 Fault display via warning lamps
  11
• 2 Vehicle diagnosis, testing and information system
  14
• 2.1 Connecting vehicle diagnostic tester and selecting functions
  14
• 3 Overview of fitting locations
  15
• 4 Control unit and hydraulic unit
  19
• 4.1 Assembly overview - ABS Mark 70 (ABS/TCS)
  19
• 4.2 Removing and installing ABS control unit J104 and ABS hydraulic unit N55
  21
• 4.3 Separating and assembling ABS control unit J104 and ABS hydraulic unit N55
  24
• 4.4 Connecting brake lines to hydraulic unit
  26
• 4.5 Assembly overview - ABS Mark 60 (ABS/EDL/TCS/ESP)
  26
• 4.6 Removing and installing ABS control unit J104 and ABS hydraulic unit N55
  29
• 4.7 Separating and assembling ABS control unit J104 and ABS hydraulic unit N55
  34
• 4.8 Connecting brake lines to hydraulic unit
  35
• 5 Sensors
  37
• 5.1 Assembly overview - speed sensor on front axle
  37
• 5.2 Removing and installing speed sensor on front axle
  38
• 5.3 Assembly overview - speed sensor on rear axle
  38
• 5.4 Removing and installing speed sensor on rear axle
  39
• 5.5 Removing and installing ESP sensor unit G419
  39
• 5.6 Removing and installing steering angle sender G85
  40
• Brakes - mechanism
  41
• 1 Front brakes
  41
• 1.1 Assembly overview - front brake caliper FS III
  41
• 1.2 Removing and installing brake pads/linings
  43
• 1.3 Removing and installing brake caliper
  46
• 1.4 Assembly overview - front brake caliper FN 3
  48
• 1.5 Removing and installing brake pads/linings
  50
• 1.6 Removing and installing brake caliper
  53
• 2 Rear brakes
  55
• 2.1 Assembly overview - rear brake CI 38
  55
• 2.2 Removing and installing brake caliper
  57
• 2.3 Removing and installing brake pads/linings
  59
• 2.4 Assembly overview - rear brake CII 41
  61
• 2.5 Installation instructions for brake carrier CII 41
  63
• 2.6 Removing and installing brake caliper
  64
• 2.7 Removing and installing brake pads/linings
  65
• 2.8 Assembly overview - rear brake CII 41 (all-wheel drive)
  68
• 2.9 Assembly overview - rear brakes, Bosch BIR, Caddy 2011 ▶
  71
• 2.10 Removing and installing brake caliper
  72
• 2.11 Removing and installing brake pads/linings
  74
• 3 Handbrake
  77
• 3.1 Assembly overview - handbrake lever
  77
• 3.2 Removing and installing handbrake cable
  77
• 3.3 Removing and installing handbrake cable, Caddy 2011 ▶
  79
• 3.4 Adjusting handbrake
  81
• 3.5 Adjusting handbrake, Caddy 2011 ▶
  82
• 4 Brake pedal
  84
• 4.1 Assembly overview - brake pedal
  84
• 4.2 Separating brake pedal from brake servo
  85
• Brakes - hydraulics
  86
• 1 Front brake caliper
  86
• 1.1 Assembly overview - brake caliper FS III
  86
• 1.2 Removing and installing brake caliper FS III
  87
• 1.3 Assembly overview - brake caliper FN3
  88
• 1.4 Removing and installing brake caliper piston FN 3
  89
• 2 Rear brake caliper
  93
• 2.1 Assembly overview - brake caliper CI 38
  93
• 2.2 Assembly overview - brake caliper CII 41
  94
• 2.3 Assembly overview - brake caliper Bosch BIR
  95
• 2.4 Dismantling and assembling brake caliper
  96
• 2.5 Pre-bleeding brake caliper
  98
• 3 Hydraulic system
  99
• 3.1 General notes on brake fluid
  99
• 3.2 Pre-bleeding hydraulic system
  99
• 3.3 Bleeding hydraulic system following standard procedure
  100
• 3.4 Subsequent bleeding of hydraulic system
  101
• 3.5 Testing for leaks
  102
• 4 Brake servo and brake master cylinder
  103
• 4.1 Assembly overview - brake servo/brake master cylinder
  103
• 4.2 Removing and installing brake master cylinder
  105
• 4.3 Removing and installing brake servo
  107
• 4.5 Removing and installing brake light switch F from model year 2007
  110
• 4.6 Removing and installing brake light switch F , right-hand drive
  111
• 5 Vacuum system
  114
• 5.1 Vacuum pump for brake servo (vehicles with diesel engine)
  114
• 5.2 Checking non-return valve
  114
• 6 Brake lines/brake hoses
  115
• 6.1 Removing and installing front brake hoses
  115
• 6.2 Removing and installing rear brake hoses
  116
• 6.3 Repairing brake lines
  117
• 6.4 Assembly overview - flanging tool
  118
• 6.5 Work instructions
  119