6-speed dual clutch gearbox 02E

Kapitelübersicht

• Technical data
  1
• 1 Identification
  1
• 1.1 Gearbox identification
  1
• 2 General information
  5
• 2.1 Notes on clutch
  5
• 3 Safety information
  6
• 3.1 General safety provisions
  6
• 3.2 Safety measures when working on vehicles with a start/stop system
  6
• 3.3 Notes on tow-starting/towing
  7
• 4 Repair notes
  8
• 4.1 General repair instructions
  8
• 4.2 Gaskets and seals
  9
• 4.3 Nuts and bolts
  9
• 4.4 Oil filter change – »yes or no?«
  9
• 4.5 Electrical components
  10
• 5 Technical data
  11
• 5.1 Capacities
  11
• 5.2 Allocation gearbox - engine
  11
• Clutch
  15
• 1 Clutch
  15
• 1.1 Assembly overview - dual clutch
  15
• 1.2 Removing and installing clutch end cover
  17
• 1.3 Removing dual clutch
  23
• 1.4 Installing and adjusting the dual clutch
  25
• Controls, housing
  31
• 1 Mechatronic unit
  31
• 1.2 Removing and installing mechatronic unit
  32
• 2 Selector mechanism
  54
• 2.1 Assembly overview - selector mechanism
  54
• 2.2 Removing and installing gear selector cable
  57
• 2.3 Removing and installing selector mechanism
  60
• 2.4 Checking and adjusting selector lever cable
  63
• 2.5 Emergency release from position P
  65
• 2.6 Removing and installing selector lever handle
  66
• 2.7 Moving push-button in the handle to installation position
  69
• 2.8 Checking selector mechanism
  70
• 2.9 Renewing selector shaft seal
  71
• 3 Removing and installing gearbox
  74
• 3.1 Removing gearbox
  74
• 3.2 Installing gearbox
  105
• 3.3 Specified torques for gearbox
  120
• 4 Transporting gearbox
  122
• 5 Securing to engine and gearbox support
  124
• 6 Bevel box
  126
• 6.1 Removing bevel box
  126
• 6.2 Installing bevel box
  130
• 7 Gear oil circuit
  133
• 7.1 Removing and installing gear oil cooler
  133
• 7.2 Removing and installing gear oil pump
  136
• 7.3 Removing and installing gear oil filter
  139
• 8 Gear oil
  141
• 8.1 Checking gear oil level
  141
• 8.2 Draining and filling gear oil
  144
• 9 Dismantling and assembling gearbox
  149
• 9.1 Assembly overview - gearbox
  149
• 9.2 Assembly overview – flange shaft
  151
• Gears, shafts
  153
• 1 Currently, no repairs can be made to gears and shafts
  153
• Final drive - differential
  154
• 1 Oil seals
  154
• 1.1 Overview of fitting locations - seals
  154
• 1.2 Renewing left seal
  155
• 1.3 Renewing right oil seal
  157
• 2 Bevel box
  164
• 2.1 Assembly overview - bevel box
  164
• 2.2 Renewing bevel box seals
  165
• 2.3 Renewing output flange and redetermining thickness of shim
  176
• 2.4 Removing and installing right flange shaft
  176
• 3 Gear oil
  182
• 3.1 Checking gear oil level
  182
• 3.2 Draining and filling gear oil
  183