General body repairs, exterior

Kapitelübersicht

• Body - Front section
  1
• 1 Body - front section
  1
• 1.1 Front panel with complementary parts (Fox) - remove and install
  1
• 1.2 Front panel (Fox) - service position
  2
• 1.3 Front panel with complementary parts (New Fox) - remove and install
  4
• 1.4 Front panel (New Fox) - service position
  7
• 1.5 Front wing (Fox) - assembly overview
  8
• 1.6 Front wing (New Fox) - assembly overview
  10
• 1.7 Noise insulation (petrol engine) - assembly overview
  11
• 1.8 Noise insulation (diesel engine) - assembly overview
  12
• 2 Engine compartment's partition panel
  14
• 2.1 Tools
  14
• 2.2 Auxiliary materials for Brazilian market
  14
• 2.3 Auxiliary materials for export market
  15
• 2.4 Matching table
  15
• 2.5 Engine compartment partition panel - assembly overview
  15
• 2.6 Minimum adhesive drying time
  16
• 3 Engine compartment upper partition panel
  17
• 3.1 Engine compartment upper partition panel - assembly overview
  17
• Bonnets
  18
• 1 Bonnet
  18
• 1.1 Front bonnet (Fox) - assembly overview
  18
• 1.2 Front bonnet (Fox) - adjust
  18
• 1.3 Latch operation cable (fox) - assembly overview
  19
• 1.4 Latch operating cable (Fox) - remove and install
  20
• 1.5 Bonnet hinge - remove and install
  22
• 1.6 Front bonnet latch (Fox) - assembly overview
  23
• 1.7 Front bonnet latch (Fox) - remove and install
  24
• 1.8 Front bonnet (New Fox) - assembly overview
  25
• 1.9 Operating cable (New Fox) - assembly overview
  27
• 1.10 Operating cable (New Fox) - remove and install
  28
• 1.11 Front bonnet latch and buffer (New Fox) - assembly overview
  30
• 1.12 Front bonnet latch (New Fox) - remove and install
  30
• 1.13 Front bonnet buffer (New Fox) - remove and install
  32
• 2 Rear door
  34
• 2.1 Assembly overview
  34
• 2.2 Rear door shock absorber - remove and install
  35
• 2.3 Rear door shock absorber - replace
  36
• 2.4 Rear door packing - remove and install
  36
• 2.5 Rear door - remove and install
  38
• 2.6 Rear door hinge - remove and install
  39
• 2.7 Rear hatch - adjust
  40
• 2.8 Rear door latch (Fox, ▸ 12.04) - remove and install
  42
• 2.9 Rear door latch (Fox, 01.05 ▸) - remove and install
  45
• 2.10 Rear door latch (New Fox) - remove and install
  45
• 2.13 Rear door unlocking motor V139 (New Fox) - remove and install
  48
• 2.15 Lock cylinder (Fox , Push Button - 01.05 ▸) - remove and install
  51
• 2.16 Latch cylinder (New Fox) - assembly overview
  52
• 2.17 Latch cylinder (New Fox) - remove and install
  52
• 2.18 Latch cylinder (New Fox) - disassemble
  54
• 3 Fuel reservoir nozzle compartment and lid set
  55
• 3.1 Fuel reservoir nozzle compartment and lid set - remove and install
  55
• Front doors/components/central lock
  56
• 1 Front door
  56
• 1.1 Front door (Fox) - Assembly overview
  56
• 1.2 Front door (New Fox) - Assembly overview
  58
• 1.3 Front door - remove and install
  59
• 1.4 Front Door - adjust
  60
• 1.5 Front Door - disassemble and assemble
  62
• 1.6 Front door - replace
  62
• 1.7 Door buffer - adjust
  63
• 1.8 Door limiter - remove and install
  63
• 1.9 Internal handle (Fox) - replace
  64
• 1.10 Front door external handle and lock (Fox) - assembly overview
  64
• 1.11 Front door external handle and lock (New Fox) - assembly overview
  66
• 1.12 Lock cylinder housing - remove and install
  67
• 1.13 Central locking motor for driver/passenger door V56/V57 (Fox) - replace
  68
• 1.14 Cylinder housing - disassemble and assemble
  69
• 1.15 Cylinders and keys (Specific information for Brazil) - request
  70
• 1.16 External door handle (Fox) - remove and install
  71
• 1.17 External door handle (New Fox) - remove and install
  72
• 1.18 External door handle - replace
  74
• 1.19 Door lock (Fox) - remove and install
  74
• 1.20 Door lock (New Fox) - remove and install
  78
• 1.21 Door lock (Fox) - replace
  80
• 1.22 Lock button (locking rod - New Fox) - remove and install
  80
• 1.23 Lock operating cable (Fox) - replace
  81
• 1.24 Lock operating cable (New Fox) - replace
  83
• 1.25 Door sealing membrane - remove and install
  83
• 1.26 Door sealing packings - assembly overview
  85
• 1.27 External door packing - remove and install
  87
• 1.28 Internal door packing - remove and install
  89
• 1.29 Cylinders and keys (Specific information for Brazil) - request
  89
• 2 Central locking
  90
• 2.1 Central locking installation location overview - 2-door
  90
• 2.2 Central locking installation location overview - 4-door
  92
• 2.3 Central control unit for convenience system J393 - remove
  94
• 2.4 Remote-command key (Fox) - assembly overview
  94
• 2.5 Batteries for remote-command key (Fox) - remove and install
  95
• 2.7 Adapting keys with remote control
  98
• 2.8 Key (Fox) - synchronize
  99
• 2.9 Key (New Fox) - synchronize
  99
• Rear passenger doors/components
  100
• 1 Rear passenger doors
  100
• 1.1 Rear passenger doors (Fox) - assembly overview
  100
• 1.2 Rear passenger doors (New Fox) - assembly overview
  102
• 1.3 Rear passenger door - remove and install
  103
• 1.4 Rear passenger door - adjust
  105
• 1.5 Rear passenger door - disassemble and assemble
  107
• 1.6 Rear door - replace
  107
• 1.7 Door buffer - adjust
  107
• 1.8 Door limiter - remove and install
  108
• 1.9 Internal handle (Fox) - replace
  109
• 1.10 Rear door external handle and lock (Fox) - assembly overview
  109
• 1.11 Rear passenger door external handle and lock (New Fox) - assembly overview
  111
• 1.12 Cylinder housing without lock cylinder - remove and install
  112
• 1.13 External door handle (Fox) - remove and install
  113
• 1.14 External door handle (New Fox) - remove and install
  114
• 1.15 External door handle - replace
  116
• 1.16 Rear passenger door lock (Fox) - remove and install
  116
• 1.17 Rear door lock (New Fox) - remove and install
  120
• 1.18 Rear door lock (Fox) - replace
  122
• 1.19 Inversion lever (Fox) - replace
  122
• 1.20 Lock operating cable (Fox) - remove and install
  123
• 1.21 Lock operating cable (New Fox) - replace
  124
• 1.22 Rear Left/right central locking system motor V307/V308 (Fox) - replace
  125
• 1.23 Lock button (locking rod - New Fox) - remove and install
  125
• 1.24 Door sealing membrane - remove and install
  126
• 1.25 Door sealing packings - assembly overview
  128
• 1.26 External door packing - remove and install
  130
• 1.27 Internal door packing - remove and install
  131
• Sunroof
  132
• 1 Sliding / tilting sunroof
  132
• 1.1 Operation
  132
• 1.2 Sliding/tilting sunroof with glass lid - Assembly overview
  132
• 1.3 Sliding/tilting sunroof glass lid - remove
  134
• 1.4 Glass lid for sliding/tilting sunroof - install
  134
• 1.5 Glass lid for sliding/tilting sunroof (height adjustment) - adjust
  135
• 1.6 Lid packing - replace
  136
• 1.7 Air deflector - remove
  137
• 1.8 Sunroof lining - remove and install
  137
• 1.9 Sliding sunroof movement control unit J245 - remove
  138
• 1.10 Sliding/tilting sunroof selector key - remove
  138
• 1.11 Sliding sunroof activation motor V1 - remove
  139
• 1.12 Sliding sunroof activation engine V1 (zero position) - adjust
  139
• 1.13 Parallelism - check
  139
• 1.14 Parallelism - adjust
  140
• 1.15 Sliding guide - remove
  140
• 1.16 Sunroof - remove and install
  141
• 1.17 Guide with steel cable - remove
  143
• 1.18 Drain hoses - clean
  144
• Bumpers
  147
• 1 Front bumper
  147
• 1.1 Front protector (Fox) - assembly overview
  147
• 1.2 Front protector (New Fox) - assembly overview
  148
• 1.3 Front bumper protector (Fox) - remove and install
  148
• 1.4 Front bumper protector (New Fox) - remove and install
  153
• 1.5 Front protector support - assembly overview
  156
• 2 Rear bumper
  157
• 2.1 Rear protector (Fox) - assembly overview
  157
• 2.2 Rear protector (New Fox) - assembly overview
  158
• 2.3 Rear protector (New Fox) - assembly overview
  159
• 2.4 Rear protector (Fox) - remove and install
  159
• 2.5 Rear protector (New Fox) - remove and install
  161
• 2.6 Rear protector (New CrossFox) - remove and install
  164
• 2.7 Rear protector support - remove and install
  166
• 2.8 Rear protector support (New CrossFox) - remove and install
  167
• Windows
  169
• 1 Glasses glued with adhesive
  169
• 1.1 Tools
  169
• 1.2 Auxiliary materials for Brazilian market
  170
• 1.3 Auxiliary materials for export market
  170
• 1.4 Matching table
  171
• 1.5 Stickers for engraving the VIS number on the windows (only for Brazil) - supply
  171
• 1.6 Windscreen - assembly overview
  171
• 1.7 Windscreen - remove
  172
• 1.8 Windscreen - install
  173
• 1.9 Side glasses (2-door) - assembly overview
  173
• 1.10 Undamaged side glass (2-door) - remove
  174
• 1.11 Damaged side glass (2-door) - remove
  175
• 1.12 Side glass internal packing (2-door) - install
  175
• 1.13 Side glass (2-door) - install
  176
• 1.14 Rear window - assembly overview
  176
• 1.15 Undamaged rear glass - remove
  177
• 1.16 Undamaged rear glass - remove
  178
• 1.17 Rear window - install
  179
• 1.18 Undamaged glass - prepare for install
  179
• 1.19 New glass - prepare for install
  179
• 1.20 Body flange - prepare to install the window
  180
• 1.21 Assembly instructions
  180
• 1.22 Minimum adhesive drying time
  183
• 1.23 Paint damage - repair
  183
• 1.24 Cleaning in case of resulting adhesive residues
  183
• 2 Tilting window
  185
• 2.1 Tilting window - remove and install
  185
• 2.2 Glass internal packing - install
  186
• 2.3 Tilting window - adjust
  186
• 3 Door window glass
  187
• 3.1 Front door window glass - assembly overview
  187
• 3.2 Front door window glass (4-door) - assembly overview
  188
• 3.3 Front door window glass - remove and install
  188
• 3.5 Window drive mechanism - remove and install
  191
• 3.6 Window drive motor - remove and install
  192
• 3.7 Front door glass crank (4-door) - remove and install
  193
• 3.8 Front door glass chute (4-door) - remove and install
  193
• 3.9 Front door glass internal packing (4-door) - remove and install
  194
• 3.10 Front door window external packing (4-door) - replace
  194
• 3.11 Rear door window glass (4-door) - assembly overview
  194
• 3.12 Rear door window glass - remove and install
  196
• 3.13 Rear door window power activation mechanism - remove and install
  196
• 3.14 Rear door window drive motor - remove and install
  197
• 3.15 Rear door window drive crank - remove and install
  197
• 3.16 Rear door glass rear guide rail - remove and install
  198
• 3.17 Rear door window chute - remove and install
  199
• 3.18 Rear door window internal packing - remove and install
  199
• 3.19 Rear door window external packing - replace
  199
• 3.20 Rear door fixed glass - replace
  199
• External equipment
  200
• 1 Spoiler
  200
• 1.1 Spoiler - assembly overview
  200
• 2 Roof Rack
  206
• 2.1 Roof rack - remove and install
  206
• 2.2 Roof rack (New CrossFox) - assembly overview
  207
• 2.3 Roof rack (New CrossFox) - remove and install
  207
• 2.4 Roof rack fastening support (New CrossFox) - assembly overview
  210
• 2.5 Roof rack fastening support (New CrossFox) - replace
  210
• 3 Badges (Fox)
  214
• 3.1 Version badge - replace
  214
• 3.2 Model badge - replace
  215
• 3.3 „Total Flex“ badge - replace
  215
• 3.4 Plus version badge (side) - replace
  216
• 3.5 Version and „Total Flex“ Badge (CrossFox) - replace
  216
• 3.6 Wing and front door decorative stripe (Fox Extreme) - replace
  217
• 3.7 Rear door decorative stripe (Fox Extreme) - replace
  217
• 3.8 „Fox extreme“ (Fox Extreme) Inscription - replace
  218
• 3.9 „Fox-shape“ badge on door (Fox Extreme) - replace
  218
• 3.10 Side badge - BlackFox version (Fox BlackFox) - replace
  219
• 3.11 „BlackFox“ (Fox BlackFox) Badge on rear door - replace
  219
• 3.12 Rear side panel „Refresh“ (Fox Refresh) Badge - replace
  220
• 3.13 „Fox Sunrise“ (Fox Sunrise) badge on rear door - replace
  220
• 3.14 „Fox Sunrise“ (Fox Sunrise) badge on rear side - replace
  221
• 3.16 Decorative stripe on bumper rear protector - replace
  222
• 3.17 CrossFox (▸ 2007) side badge - replace
  222
• 3.18 CrossFox (2008 ▸) side badge - replace
  224
• 4 Badges (New Fox)
  225
• 4.1 (New Fox) version badge - replace
  225
• 4.2 (New Fox) version badge - replace
  226
• 4.3 Badge „Rock in Rio“ (Gol Rock in Rio) - replace
  226
• 4.4 (New Fox) model badge - replace
  227
• 4.5 (New CrossFox) model badge - replace
  228
• 4.6 „Fox-shape“ badge on door (New CrossFox) - replace
  228
• 4.7 „Silverfox“ (Fox Silverfox - 2012) Badge on rear door - replace
  229
• 4.8 „BlackFox“ (Fox BlackFox - 2012) Badge on rear door - replace
  229
• 4.9 Side badge (New Fox) - replace
  230
• 4.10 Side badge - Silverfox version (Fox Silverfox 2012) - replace
  231
• 4.11 Side badge - BlackFox version (Fox BlackFox 2012) - replace
  231
• 4.12 Side badge - Itrend version (Fox Itrend 2012) - replace
  232
• 4.13 Decorative stripe on the front and rear door (Fox Rock in Rio) - replace
  232
• 4.14 Decorative stripe on the rear door (Fox Rock in Rio) - replace
  234
• 4.15 Side badge (New CrossFox) - replace
  236
• 5 Side footboard (CrossFox and Fox Sunrise)
  237
• 5.1 Rear bumper trim - replace
  237
• 5.2 Rear side panel trim - replace
  239
• 5.3 Front wing trim - replace
  240
• 5.4 Side footboard (CrossFox ; ▸ 02.06) - general overview of assembly
  241
• 5.5 Side footboard (CrossFox ; ▸ 02.06) - remove and install
  241
• 5.6 Side footboard rear lining (CrossFox ; ▸ 02.06) - general overview of assembly
  246
• 5.7 Side footboard rear lining (CrossFox; ▸ 02.06) - replace
  247
• 5.8 Side footboard ( 03.06 ▸) - general overview of assembly
  249
• 5.9 Side footboard ( 03.06 ▸) - general overview of assembly - continued
  250
• 5.10 Side footboard ( 03.06 ▸) - remove and install
  250
• 5.11 Side footboard rear lining ( 03.06 ▸) - general overview of assembly
  255
• 5.12 Side footboard rear lining ( 03.06 ▸) - replace
  256
• 6 Side footboard (New CrossFox)
  258
• 6.1 Rear side panel trim - replace
  258
• 6.2 Front wing trim - replace
  260
• 6.3 Side footboard (New CrossFox) - assembly overview
  261
• 6.4 Side footboard (New CrossFox) - assembly overview - continued
  262
• 6.5 Side footboard (New CrossFox) - replace
  262
• 6.6 Side footboard rear lining (New CrossFox) - assembly overview
  267
• 6.7 Side footboard rear lining (New CrossFox) - replace
  268
• 6.8 Side footboard rear lining (New CrossFox) - replace
  269
• 7 External rearview mirror
  270
• 7.1 External rearview mirror (Fox) - assembly overview
  270
• 7.2 External rearview mirror (New Fox) - assembly overview
  271
• 7.3 External rearview mirror (Fox) - remove and install
  272
• 7.4 External rearview mirror (New Fox) - remove and install
  273
• 7.5 Mirror cover (Fox) - remove and install
  274
• 7.6 Mirror cover (New Fox) - remove
  274
• 7.7 Mirror frame (Fox) - remove and install
  275
• 7.8 Mirror glass (Fox) - remove and install
  276
• 7.9 Mirror glass (New Fox) - remove and install
  277
• 8 Side trims
  279
• 8.1 Side trims (Fox) - replace
  279
• 8.2 Side badges (New Fox - 2-door) - replace
  281
• 8.3 Side badges (New Fox - 4-door) - replace
  283
• 8.4 Side trims (New Fox - Prime) - replace
  285
• 8.5 Side trims (New Fox - 2011 ▸) - replace
  287
• 8.7 External longitudinal member lower lining (09.06 ▸) - remove and install
  290
• 9 Front grid
  293
• 9.1 Front grid (New Fox) - remove and install
  293
• 9.2 Front grid (New CrossFox) - remove and install
  295
• 10 Wheel case protector
  297
• 10.1 Front wheel case protector - remove and install
  297
• 10.2 Rear wheel case protector - remove and install
  298
• 11 Central bumper protector - (CrossFox)
  299
• 11.2 Front bumper central protector (CrossFox , ▸ 2007) - remove and install
  299
• 11.3 Front bumper central protector (CrossFox , ▸ 2008) - remove and install
  301
• 11.4 Rear bumper central protector (CrossFox) - remove and install
  302
• 12 External linings
  303
• 12.1 Lower windscreen covering - assembly overview
  303
• 12.2 Lower windscreen covering - remove and install
  304
• 12.3 Floor lower lining - assembly overview
  306
• 12.4 Lower longitudinal member external lining - replace
  306
• 12.5 Pillar and door external lining - replace
  307
• 13 Rear and front spoiler (Fox)
  310
• 13.1 Front spoiler (09.06 ▸) - remove and install
  310
• 13.2 Rear spoiler (09.06 ▸) - remove and install
  311
• 14 Spoiler grids and bumper protector trims
  312
• 14.1 Front protector grids (New Fox) - assembly overview
  312
• 14.2 Grids, front protector trim, spoiler (New CrossFox) - assembly overview
  313
• 14.3 Rear protector trim, spoiler (New CrossFox) - assembly overview
  315
• 15 Spare wheel support (CrossFox)
  316
• 15.1 Spare wheel support upper (fixed) hinge - remove and install
  316
• 15.2 Spare wheel support upper (fixed) hinge - position adjustment
  318
• 15.3 Spare wheel support lower (fixed) hinge - remove and install
  318
• 15.4 Spare wheel support lower (fixed) hinge - position adjustment
  321
• 15.6 Spare wheel support (▸ 2007) - remove and install
  324
• 15.7 Spare wheel support (2008 ▸) - remove and install
  325
• 15.8 Spare wheel support external cover (2008 ▸) - remove and install
  328
• 15.9 Spare wheel support internal cover (2008 ▸) - remove and install
  329
• 15.10 Support unlocking lever cover (2008 ▸) - remove and install
  330
• 15.11 Support lock activation cable (2008 ▸) - remove and install
  331
• 15.12 Spare wheel latch buffer - remove and install
  332
• 16 Spare wheel support (CrossFox)
  334
• 16.1 Spare wheel support - remove and install
  334
• 16.2 Spare wheel support bearing - remove and install
  336
• 16.3 Spare wheel support external lining - remove and install
  338
• 16.4 Knob internal lining - remove and install
  339
• 16.5 Knob external lining - remove and install
  341
• 16.6 Spare wheel support shock absorber - remove and install
  343
• 16.7 Spare wheel support shock absorber - replace
  343
• 16.8 Spare wheel locking motor V340 - remove and install
  344
• 16.9 Spare wheel latch buffer - remove and install
  346
• 16.10 Spare wheel latch buffer - adjust
  346
• 16.11 Spare wheel support latch - remove and install
  346
• 16.12 Spare wheel support shock absorber - replace
  348
• 16.13 Spare wheel support bearing - remove and install
  348
• 16.14 Spare wheel support buffer (rear door) - remove and install
  350
• 16.15 Spare wheel support warning label - replace
  351
• 17 Fox CrossFox Components
  352
• 17.1 Assembly overview
  352
• 18 New Fox CrossFox Components
  353
• 18.1 Assembly overview
  353