Brake systems

Kapitelübersicht

• Technical data
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• 1 Technical data
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• 1.1 Technical data for brakes
  1
• 2 Brake test
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• 2.1 General information
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• 2.2 Checking vehicles with rear-wheel drive
  2
• 2.3 General notes on brakes for Crafter 4MOTION with Achleitner four-wheel drive
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• Anti-lock brake system
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• 1 General information
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• 1.1 General notes on ABS
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• 1.2 Repair instructions for repair work on ABS
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• 1.3 Fault display via warning lamps
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• 2 Overview of fitting locations
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• 2.1 Overview of fitting locations - ABS/ESP
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• 3 Control unit and hydraulic unit
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• 3.1 Assembly overview - control unit and hydraulic unit
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• 3.2 Removing and installing ABS control unit J104 and ABS hydraulic unit N55
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• 3.3 Connecting brake lines to hydraulic unit
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• 4 Sensors
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• 4.1 Assembly overview - speed sensor on front axle
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• 4.2 Assembly overview - speed sensor on rear axle
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• 4.3 Removing and installing speed sensor wire on front axle
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• 4.4 Removing and installing speed sensor wire on rear axle, Crafter 3.0 t and 3.5 t
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• 4.5 Removing and installing speed sensor wire on rear axle, Crafter 5.0 t
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• 4.6 Removing and installing wire for brake pad wear indicator on front axle
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• 4.7 Removing and installing wire for brake pad wear indicator on rear axle
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• 4.9 Removing and installing steering angle sender G85
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• Brakes - mechanism
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• 1 Front brakes
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• 1.1 Assembly overview - front brakes
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• 1.2 Removing and installing brake pads/linings
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• 1.3 Removing and installing brake caliper
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• 1.4 Removing and installing brake disc
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• 2 Rear brakes
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• 2.1 Assembly overview - rear brake, Crafter 3.0 t and 3.5 t
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• 2.2 Assembly overview - rear brake, Crafter 5.0 t
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• 2.3 Assembly overview - brake shoes for handbrake, Crafter 3.0 t and 3.5 t
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• 2.4 Assembly overview - brake shoes for handbrake, Crafter 5.0 t
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• 2.5 Removing and installing brake pads, Crafter 3.0 t and 3.5 t
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• 2.6 Removing and installing brake pads, Crafter 5.0 t
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• 2.7 Removing and installing brake caliper, Crafter 3.0 t and 3.5 t
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• 2.8 Removing and installing brake caliper, Crafter 5.0 t
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• 2.9 Removing and installing brake carrier
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• 2.10 Removing and installing brake disc
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• 2.11 Removing and installing brake shoes for handbrake, Crafter 3.0 t and 3.5 t
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• 2.12 Removing and installing brake shoes for handbrake, Crafter 5.0 t
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• 3 Parking brake
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• 3.1 Assembly overview - handbrake lever
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• 3.2 Removing and installing handbrake lever
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• 3.3 Removing and installing front handbrake cable
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• 3.4 Note on adjusting handbrake
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• 3.5 Adjusting front handbrake cable
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• 4 Brake pedal
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• 4.1 Assembly overview - brake pedal
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• 4.2 Removing and installing brake pedal
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• Brakes - hydraulics
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• 1 Front brake caliper
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• 1.1 Assembly overview - front brake caliper
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• 1.2 Removing and installing front brake caliper piston
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• 2 Rear brake caliper
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• 2.1 Assembly overview - rear brake caliper, Crafter 3.0 t and 3.5 t
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• 2.2 Assembly overview - rear brake caliper, Crafter 5.0 t
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• 2.3 Removing and installing rear brake caliper piston, Crafter 3.0 t and 3.5 t
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• 2.4 Removing and installing rear brake caliper piston, Crafter 5.0 t
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• 3 Brake servo and brake master cylinder
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• 3.1 Assembly overview - brake servo/brake master cylinder
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• 3.2 Removing and installing brake light switch F
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• 3.3 Removing and installing brake servo
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• 3.4 Removing and installing brake master cylinder
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• 4 Vacuum system
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• 4.1 Checking non-return valve
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• 4.2 Removing and installing vacuum pump
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• 5 Brake lines
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• 5.1 Assembly overview - flanging tool
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• 5.2 Notes for repairs to brake lines
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• 5.3 Repairing brake lines
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• 5.4 Additional brake line on Crafter 4MOTION with Achleitner four-wheel drive
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• 6 Hydraulic system
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• 6.1 Bleeding hydraulic system following standard procedure
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• 6.2 Testing for leaks
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