7-speed dual clutch gearbox 0AM

Kapitelübersicht

• Technical data
  1
• 1 Safety information
  1
• 1.1 Safety measures when working on vehicles with start/stop system
  1
• 1.3 Safety precautions when working on the mechatronic unit
  1
• 1.4 Safety precautions when tow-starting or towing
  3
• 1.5 General safety provisions
  3
• 2 Identification
  4
• 2.1 Gearbox identification
  4
• 3 Repair notes
  5
• 3.1 Rules for cleanliness
  5
• 3.2 General information
  5
• 3.3 General repair instructions
  8
• 4 Technical data
  10
• 4.1 Capacities
  10
• 4.2 Allocation gearbox - engine
  11
• 5 Overview - power transmission
  12
• 5.1 Overview - power transmission - front-wheel drive
  12
• Clutch
  13
• 1 Clutch mechanism
  13
• 1.1 Assembly overview - clutch engagement
  13
• 1.2 Removing and installing clutch engagement
  15
• 1.3 Adjusting clutch engagement
  21
• 2 Clutch
  44
• 2.1 Assembly overview - dual clutch
  44
• 2.2 Installing dual clutch
  46
• 2.3 Removing dual clutch
  51
• 2.4 Renewing input shaft seal
  56
• 2.5 Renewing oil seal for inner input shaft
  57
• Controls, housing
  60
• 1 Mechatronic unit
  60
• 1.1 Overview - mechatronic unit
  60
• 1.2 Removing and installing mechatronic unit
  61
• 1.4 Renewing bellows with clutch actuator
  78
• 2 Selector mechanism
  83
• 2.1 Assembly overview - selector mechanism
  83
• 2.2 Emergency release from position P
  84
• 2.3 Removing and installing selector mechanism
  85
• 2.4 Checking selector mechanism
  90
• 2.5 Checking and adjusting selector lever cable
  91
• 2.6 Removing and installing selector lever handle
  93
• 2.7 Moving push-button in the handle to installation position
  95
• 2.8 Renewing selector shaft seal
  97
• 3 Removing and installing gearbox
  98
• 3.1 Specified torques for gearbox
  98
• 3.2 Removing gearbox
  101
• 3.3 Installing gearbox
  141
• 4 Assembly mounting
  146
• 4.1 Assembly overview - assembly mountings
  146
• 5 Transporting gearbox
  147
• 6 Dismantling and assembling gearbox
  149
• 6.1 Schematic overview - gearbox
  149
• 6.2 Dismantling and assembling gearbox
  150
• 7 Gearbox housing, clutch housing
  172
• 7.1 Assembly overview - gearbox housing
  172
• 7.2 Assembly overview - clutch housing
  173
• 7.3 Repairing gearbox housing
  174
• 7.4 Repairing clutch housing
  179
• 8 Securing to engine and gearbox support
  184
• 9 Gear oil
  186
• 9.1 Draining and filling gear oil
  186
• 9.2 Draining and filling hydraulic fluid for mechatronic unit
  190
• Gears, shafts
  193
• 1 Input shaft
  193
• 1.1 Dismantling and assembling input shaft
  193
• 2 Output shaft
  200
• 2.1 Assembly overview - output shaft
  200
• 2.2 Dismantling and assembling output shaft 1
  204
• 2.3 Dismantling and assembling output shaft 2
  216
• 2.4 Dismantling and assembling output shaft 3
  226
• 2.5 Adjusting output shaft
  232
• 3 Parking lock
  267
• 3.1 Removing and installing cover for parking lock
  267
• 3.2 Removing and installing parking lock
  269
• Final drive - differential
  270
• 1 Oil seals
  270
• 1.1 Overview of fitting locations - seals
  270
• 1.2 Renewing left seal
  270
• 1.3 Renewing right oil seal
  272
• 2 Differential
  274
• 2.1 Removing and installing left flange shaft
  274
• 2.2 Removing and installing right flange shaft
  276
• 3 Gearbox control system
  279
• 3.1 Overview of fitting locations - gearbox control
  279