6-speed dual clutch gearbox 0D9

Kapitelübersicht

• Technical data
  1
• 1 Safety information
  1
• 1.1 General safety provisions
  1
• 1.2 Safety measures when working on vehicles with a start/stop system
  1
• 1.3 Safety precautions when tow-starting or towing
  2
• 2 Identification
  3
• 2.1 Gearbox identification
  3
• 3 Repair notes
  6
• 3.1 General repair instructions
  6
• 3.2 Gaskets and seals
  7
• 3.3 Nuts and bolts
  8
• 4 Technical data
  9
• 4.1 Allocation gearbox - engine
  9
• 4.2 Capacities
  9
• 5 Electrical components
  10
• 5.1 Overview of fitting locations - electrical components
  10
• Clutch
  11
• 1 Clutch
  11
• 1.1 Assembly overview - dual clutch
  11
• 1.2 Removing and installing clutch end cover
  13
• 1.3 Removing dual clutch
  18
• 1.4 Installing dual clutch
  20
• Controls, housing
  28
• 1 Mechatronic unit
  28
• 1.1 Assembly overview - mechatronic unit
  28
• 1.2 Removing and installing oil sump
  31
• 1.3 Removing and installing mechatronic unit
  38
• 1.4 Renewing securing clip on vehicle connector
  50
• 2 Bevel box
  52
• 2.1 Assembly overview - bevel box
  52
• 2.2 Removing bevel box
  53
• 2.3 Installing bevel box
  59
• 3 Selector mechanism
  64
• 3.1 Assembly overview - selector mechanism
  64
• 3.2 Manual release from position P
  67
• 3.3 Removing and installing selector lever handle
  69
• 3.4 Moving push-button in the handle to installation position
  72
• 3.5 Removing and installing selector mechanism
  74
• 3.6 Checking selector mechanism
  76
• 3.7 Checking and adjusting selector lever cable
  77
• 3.8 Renewing selector shaft seal
  79
• 4 Removing and installing gearbox
  82
• 4.1 Removing gearbox
  82
• 4.2 Installing gearbox
  92
• 4.3 Specified torques for gearbox
  97
• 5 Assembly mountings
  99
• 5.1 Assembly overview - assembly mountings
  99
• 6 Transporting gearbox
  103
• 7 Dismantling and assembling gearbox
  104
• 7.1 Assembly overview - gearbox
  104
• 8 Securing to engine and gearbox support
  108
• 9 Gear oil circuit
  110
• 9.1 Removing and installing gear oil cooler
  110
• 9.2 Removing and installing cover for gear oil pump
  113
• 9.3 Removing and installing gear oil pump
  115
• 9.4 Removing and installing gear oil filter
  117
• 10 Gear oil
  120
• 10.1 Checking gear oil level
  120
• 10.2 Draining and filling gear oil
  124
• Gears, shafts
  128
• 1 Currently, no repairs can be made to gears and shafts
  128
• Final drive - differential
  129
• 1 Gear oil
  129
• 1.1 Checking gear oil level
  129
• 2 Oil seals
  133
• 2.1 Overview of fitting locations - oil seals
  133
• 2.2 Renewing left seal
  134
• 2.3 Renewing right seal
  139
• 3 Components of bevel box
  154
• 3.1 Assembly overview - components of bevel box
  154
• 3.2 Removing and installing right flange shaft
  156
• 3.3 Renewing needle bearing (polygon bearing) for right flange shaft
  159
• 3.4 Renewing output flange and redetermining thickness of shim, bevel box removed
  160