4-cyl. fuel injection engine (cross-flow cylinder head)

Kapitelübersicht

• Technical data
  1
• 1 Technical data
  1
• 1.1 Technical data
  1
• 1.2 Engine number
  1
• 1.3 Engine data
  1
• Removing and installing engine
  3
• 1 Removing and installing engine
  3
• 1.1 Removing and installing engine
  3
• 1.2 Notes on removing
  3
• 1.3 Notes on installing
  5
• 1.4 Tightening torques
  6
• 1.5 Assembly mountings
  7
• 1.6 Aligning engine and gearbox
  8
• 1.7 Renewing engine carrier rubber mounting
  9
• 1.8 Additional information and removal instructions for vehicles with air conditioner
  9
• Crankshaft group
  11
• 1 Dismantling and assembling engine
  11
• 1.1 Dismantling and assembling engine
  11
• 1.2 Removing and installing ribbed belt
  22
• 1.3 Removing and installing toothed belt
  25
• 2 Removing and installing sealing flange and pressure plate/drive plate
  28
• 2.1 Removing and installing sealing flange and pressure plate/drive plate
  28
• 2.2 Renewing crankshaft oil seal - pulley end -
  31
• 2.3 Removing and installing drive plate
  32
• 3 Removing and installing crankshaft
  36
• 3.1 Removing and installing crankshaft
  36
• 3.2 Crankshaft dimensions
  38
• 4 Dismantling and assembling pistons and conrods
  39
• 4.1 Dismantling and assembling pistons and conrods
  39
• 4.2 Piston and cylinder dimensions
  45
• Cylinder head, Valve gear
  46
• 1 Removing and installing cylinder head
  46
• 1.1 Removing and installing cylinder head
  46
• 1.2 Removing and installing cylinder head
  53
• 1.3 Checking compressions
  54
• 2 Servicing valve gear
  56
• 2.1 Servicing valve gear
  56
• 2.2 Reworking valve seats
  62
• 2.3 Removing and installing camshaft oil seal
  64
• 2.4 Removing and installing camshaft
  65
• 2.5 Checking hydraulic bucket tappets
  66
• 2.6 Checking valve guides
  67
• 2.7 Renewing valve guides
  68
• 2.8 Renewing valve stem seals
  69
• Lubrication
  71
• 1 Removing and installing parts of the lubrication system
  71
• 1.1 Removing and installing parts of the lubrication system
  71
• 1.2 Checking oil pressure and oil pressure switch
  77
• Cooling system
  78
• 1 Removing and installing parts of cooling system
  78
• 1.1 Removing and installing parts of cooling system
  78
• 1.2 Parts of cooling system body side
  79
• 1.3 Parts of cooling system - engine side
  82
• 1.4 Dismantling and assembling coolant pump
  85
• 1.5 Draining and filling cooling system
  86
• 1.6 Removing and installing radiator and radiator fan
  88
• Fuel supply system
  90
• 1 Removing and installing parts of fuel supply system
  90
• 1.1 Removing and installing parts of fuel supply system
  90
• 1.2 Removing and installing fuel tank with its attachments and fuel filter
  91
• 1.3 Safety precautions when working on the fuel supply system
  96
• 1.4 Rules for cleanliness
  97
• 1.5 Adjusting throttle cable
  97
• 1.6 Removing and installing fuel delivery unit
  99
• 1.7 Checking fuel pump
  100
• 1.8 Servicing the activated charcoal filter system
  105
• 1.9 Checking fuel tank breather
  108
• Exhaust system
  111
• 1 Removing and installing parts of exhaust system
  111
• 1.1 Removing and installing parts of exhaust system
  111