Technical data
11 Gearbox identification
11.1 Gearbox identification
11.2 Code letters, gearbox allocation, ratios, capacities
22 Rear final drive identification
32.1 Rear final drive identification
32.2 Code letters, assembly allocation, ratios, capacities
33 Transmission layout
43.1 Transmission layout
44 Calculating overall ratio (i)
64.1 Calculating overall ratio (i)
64.2 Notes on brake and performance tests and towing
65 General repair instructions
65.1 General repair instructions
6Clutch
91 Servicing clutch control
91.1 Servicing clutch control
91.2 Assembly overview - Pedal cluster
101.3 Removing and installing over-centre spring
131.4 Removing and installing clutch pedal
141.5 Assembly overview - Hydraulic system
141.6 Removing and installing master cylinder
171.7 Bleeding clutch system
182 Servicing clutch release mechanism
192.1 Servicing clutch release mechanism
193 Servicing clutch
223.1 Servicing clutch
22Controls, Housing
261 Servicing gear selector mechanism
261.1 Servicing gear selector mechanism
261.2 Installation position of gear selector mechanism
261.3 Removing and installing gear selector cables
291.4 Removing and installing gear stick housing
351.5 Removing and installing gear stick
391.6 Adjusting gear selector mechanism
432 Removing and installing gearbox
462.1 Removing and installing gearbox
462.2 Removing and installing gearbox and bevel box (Vehicles with 4 cylinder engine)
462.3 Removing and installing gearbox and bevel box (Vehicles with 6 cylinder fuel injection engine)
573 Removing and installing bevel box
693.1 Removing and installing bevel box
694 Checking oil in manual gearbox with bevel box
804.1 Checking oil in manual gearbox with bevel box
805 Dismantling and assembling gearbox
815.1 Dismantling and assembling gearbox
815.2 Removing and installing cover for gearbox housing and 5th gear
825.3 Removing and installing gearbox housing and selector mechanism
855.4 Removing and installing input shaft, output shaft (pinion shaft), differential and selector forks
875.5 Dismantling and assembling sequence
896 Servicing gearbox housing and clutch housing
1066.1 Servicing gearbox housing and clutch housing
1067 Dismantling and assembling gearbox selector mechanism
1147.1 Dismantling and assembling gearbox selector mechanism
1148 Dismantling and assembling selector forks
1198.1 Dismantling and assembling selector forks
119Gears, Shafts
1251 Dismantling and assembling input shaft
1251.1 Dismantling and assembling input shaft
1252 Adjusting input shaft
1362.1 Adjusting input shaft
1362.2 Table of adjustment shims
1372.3 Carrying out check measurement
1393 Dismantling and assembling output shaft (pinion shaft)
1403.1 Dismantling and assembling output shaft (pinion shaft)
1404 Adjusting output shaft
1644.1 Adjusting output shaft
1645 Dismantling and assembling reverse shaft
1675.1 Dismantling and assembling reverse shaft
167Final drive, Differential rear
1711.2 Renewing left-hand flange shaft oil seal
1711.3 Renewing right-hand drive flange oil seal
1722 Renewing bevel box output flange oil seal (bevel box removed)
1732.1 Renewing bevel box output flange oil seal (bevel box removed)
1733 Dismantling and assembling differential
1753.1 Dismantling and assembling differential
1754 Adjustment overview
1874.1 Adjustment overview
1875 Adjusting differential
1875.1 Adjusting differential
1876 Dismantling and assembling bevel box
1906.1 Dismantling and assembling bevel box
1906.2 Assembly overview
1906.3 Dismantling and assembling sequence
2007 Adjusting shaft bevel gear and bevel gear (gear set)
2107.1 Adjusting shaft bevel gear and bevel gear (gear set)
2107.2 General notes
2107.3 Adjusting and marking of gear sets
2107.4 Position of shims
2117.5 Adjustment overview (bevel box)
2117.6 Recommended sequence for adjusting gear set
2127.7 Determining shim "S4" thickness when replacing output flange
2127.8 Adjusting shaft bevel gear
2137.9 Adjusting bevel gear
2188 Removing and installing propshaft
2218.1 Removing and installing propshaft
2219 Servicing propshaft
2259.1 Servicing propshaft
22510 Checking function of viscous coupling
23310.1 Checking function of viscous coupling
23311 Removing and installing viscous coupling
23311.1 Removing and installing viscous coupling
23313 Removing and installing drive flange oil seal (rear final drive installed)
23513.1 Removing and installing drive flange oil seal (rear final drive installed)
23514 Functional check of free-wheel
23714.1 Functional check of free-wheel
23715 Functional check of free-wheel lock
23715.1 Functional check of free-wheel lock
23716 Removing and installing rear final drive
23816.1 Removing and installing rear final drive
23817 Checking rear final drive oil
24117.1 Checking rear final drive oil
24118 Dismantling and assembling rear final drive
24218.1 Dismantling and assembling rear final drive
24218.2 Removing viscous coupling and rear axle housing from bevel gear housing
25418.3 Servicing shaft bevel gear bearings
25618.4 Pressing bevel gear off and on input shaft
26018.5 Servicing bevel gear/input shaft bearings
26118.6 Servicing differential bearings
26418.7 Installing rear axle housing on bevel gear housing and building on viscous coupling
26619 Dismantling and assembling differential and freewheel (assembly overview)
27019.1 Dismantling and assembling differential and freewheel (assembly overview)
27020 Dismantling and assembling differential (sequence)
27420.1 Dismantling and assembling differential (sequence)
27421 Removing and installing freewheel (sequence)
27521.1 Removing and installing freewheel (sequence)
27522 Dismantling and assembling freewheel (sequence)
27622.1 Dismantling and assembling freewheel (sequence)
27623 Adjusting bevel gear and shaft bevel gear (gear set)
27723.1 Adjusting bevel gear and shaft bevel gear (gear set)
27723.2 General notes
27723.3 Adjusting and marking of gear sets
27823.4 Position of shims
27923.5 Adjustment overview (rear final drive)
27923.6 Recommended sequence for adjusting gear set
28023.7 Adjusting shaft bevel gear
28023.8 Adjusting bevel gear
284