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  • Beispielseite für Reparaturanleitung 4-cyl. direct injection engine (1.8 l and 2.0 l 4V turbocharger, chain drive)
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4-cyl. direct injection engine (1.8 l and 2.0 l 4V turbocharger, chain drive)

Für Sharan / Passat/Passat Variant / Golf Cabriolet / Passat CC

Original VW-Reparaturanleitung


33,39 €inkl. 7% MwSt.

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Sprache: English

Digitale PDF Version

29.071 KB

456 Seiten

Detaillierte technische Daten

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Diese Reparaturanleitung umfasst: Removing and installing engine, Assembly mountings, Engine cover panel, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Cover for timing chain, Chain drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Coolant pump, regulation of cooling system, Radiator, radiator fan, Turbocharger und Intake manifold. Mehr anzeigen
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Reparaturanleitung 4-cyl. direct injection engine pdf Download mit dem Inhalt:

Kapitelübersicht

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.3 Safety precautions when working on the cooling system
    2
  • 1.4 Safety precautions when working on ignition system
    3
  • 2 Identification
    5
  • 2.1 Engine number/engine data
    5
  • 3 Repair instructions
    7
  • 3.1 Rules for cleanliness
    7
  • 3.2 Foreign objects in engine
    7
  • Removing and installing engine
    8
  • 1 Removing and installing engine
    8
  • 1.1 Removing engine
    8
  • 1.2 Separating engine and gearbox
    37
  • 1.3 Securing engine on engine and gearbox support
    38
  • 1.4 Installing engine
    40
  • 2 Assembly mountings
    42
  • 2.1 Assembly overview - assembly mountings
    42
  • 2.2 Supporting engine in installation position
    46
  • 2.3 Checking adjustment of assembly mountings
    54
  • 2.4 Adjusting assembly mountings
    54
  • 3 Engine cover panel
    58
  • 3.1 Removing and installing engine cover
    58
  • Crankshaft group
    59
  • 1 Cylinder block (pulley end)
    59
  • 1.1 Assembly overview - poly V-belt drive
    59
  • 1.2 Removing and installing poly-V belt
    62
  • 1.3 Removing and installing tensioner for poly V-belt
    63
  • 1.4 Removing and installing bracket for ancillaries
    66
  • 1.5 Removing and installing vibration damper
    68
  • 1.6 Renewing oil seal for vibration damper
    76
  • 2 Cylinder block, gearbox end
    79
  • 2.1 Assembly overview - cylinder block, gearbox end
    79
  • 2.2 Removing and installing flywheel
    80
  • 2.3 Removing and installing sealing flange on gearbox side
    82
  • 3 Crankshaft
    91
  • 3.1 Assembly overview - crankshaft
    91
  • 3.2 Renewing needle bearing in crankshaft
    93
  • 3.3 Crankshaft dimensions
    95
  • 3.4 Measuring axial clearance of crankshaft
    96
  • 3.5 Measuring radial clearance of crankshaft
    97
  • 3.6 Allocation of main bearing shells
    97
  • 3.7 Removing and installing sender wheel
    98
  • 4 Balancer shaft
    100
  • 4.1 Assembly overview - balance shaft
    100
  • 4.2 Removing and installing balance shaft for inlet camshaft
    103
  • 4.3 Removing and installing balance shaft for exhaust camshaft
    107
  • 5 Pistons and conrods
    111
  • 5.1 Assembly overview - pistons and conrods
    111
  • 5.2 Removing and installing pistons
    115
  • 5.3 Checking pistons and cylinder bores
    117
  • 5.4 Separating new conrod
    120
  • 5.5 Checking radial clearance of conrods
    120
  • Cylinder head, valve gear
    122
  • 1 Cylinder head
    122
  • 1.1 Assembly overview - cylinder head
    122
  • 1.2 Renewing oil non-return valve in cylinder head
    126
  • 1.3 Removing and installing cylinder head
    127
  • 1.4 Checking compression
    168
  • 1.5 Removing and installing vacuum pump
    170
  • 2 Cover for timing chain
    172
  • 2.1 Assembly overview - cover for timing chain
    172
  • 2.2 Removing and installing upper timing chain cover
    175
  • 2.3 Removing and installing timing chain cover (bottom)
    177
  • 3 Chain drive
    185
  • 3.1 Assembly overview - camshaft timing chains
    185
  • 3.2 Removing and installing camshaft timing chain
    187
  • 3.3 Removing and installing drive chain for balance shaft
    204
  • 3.4 Checking valve timing
    204
  • 4 Valve gear
    207
  • 4.1 Assembly overview - valve gear
    207
  • 4.2 Removing and installing camshaft
    210
  • 4.3 Removing and installing camshaft control valve 1 N205
    230
  • 4.4 Measuring axial play of camshaft
    231
  • 4.5 Removing and installing valve stem seals
    232
  • 5 Inlet and exhaust valves
    238
  • 5.1 Checking valve guides
    238
  • Lubrication
    240
  • 1 Sump, oil pump
    240
  • 1.1 Assembly overview - sump/oil pump
    240
  • 1.2 Removing and installing lower part of sump
    243
  • 1.3 Removing and installing upper part of sump
    246
  • 1.4 Removing and installing oil pump
    251
  • 1.5 Engine oil:
    254
  • 2 Engine oil cooler
    256
  • 2.1 Removing and installing engine oil cooler
    256
  • 3 Crankcase ventilation
    258
  • 3.1 Removing and installing oil separator
    258
  • 4 Oil filter, oil pressure switch
    259
  • 4.1 Assembly overview - oil filter/oil pressure switch
    259
  • 4.2 Removing and installing oil pressure switch
    263
  • 4.3 Checking oil pressure and oil pressure switch
    264
  • Cooling
    271
  • 1 Cooling system/coolant
    271
  • 1.1 Connection diagram - coolant hoses
    271
  • 1.2 Draining and adding coolant
    272
  • 1.3 Checking cooling system for leaks
    279
  • 2 Coolant pump, regulation of cooling system
    283
  • 2.1 Assembly overview - coolant pump, thermostat
    283
  • 2.2 Assembly overview - electric coolant pump
    286
  • 2.3 Removing and installing continued coolant circulation pump V51
    287
  • 2.4 Removing and installing coolant pump with thermostat housing
    289
  • 2.5 Removing and installing coolant pump on thermostat housing
    291
  • 2.6 Removing and installing toothed belt for coolant pump
    294
  • 2.7 Renewing oil seal for coolant pump drive
    297
  • 2.8 Removing and installing thermostat
    298
  • 2.9 Removing and installing coolant temperature sender G62
    301
  • 3 Coolant pipes
    304
  • 3.1 Assembly overview - coolant pipes
    304
  • 3.2 Removing and installing front coolant pipes
    304
  • 3.3 Removing and installing small coolant pipe
    307
  • 4 Radiator, radiator fan
    310
  • 4.1 Assembly overview - radiator/radiator fan
    310
  • 4.2 Removing and installing radiator
    312
  • 4.3 Removing and installing radiator cowl
    316
  • 4.4 Removing and installing radiator fan V7 and radiator fan 2 V177
    318
  • Turbocharging/supercharging
    319
  • 1 Turbocharger
    319
  • 1.1 Overview - turbocharger
    319
  • 1.2 Assembly overview - turbocharger, part I for engine codes CDAA, CDAB
    320
  • 1.4 Assembly overview - turbocharger, part II
    323
  • 1.5 Assembly overview - turbocharger, part III
    324
  • 1.6 Assembly overview - turbocharger, part IV
    326
  • 1.7 Removing and installing turbocharger
    327
  • 1.8 Checking vacuum unit for turbocharger
    336
  • 1.9 Adjusting vacuum unit for turbocharger
    337
  • 1.10 Renewing vacuum unit for turbocharger
    342
  • 2 Charge air system
    344
  • 2.1 Assembly overview - charge-air hose connections
    344
  • 2.2 Assembly overview - charge air system
    346
  • 2.3 Schematic overview - charge air system
    346
  • 2.4 Removing and installing charge air cooler
    347
  • 2.5 Checking charge air system for leaks
    352
  • Mixture preparation - injection
    356
  • 1 Injection system
    356
  • 1.1 Overview of fitting locations - injection system
    356
  • 2 Injectors
    363
  • 2.1 Assembly overview - fuel rail with injectors
    363
  • 2.2 Removing and installing injectors
    365
  • 2.3 Renewing seals on injectors
    369
  • 2.4 Cleaning injectors
    371
  • 3 High-pressure pump
    374
  • 3.1 Assembly overview - high-pressure pump
    374
  • 3.2 Removing and installing high-pressure pump
    376
  • 4 Senders and sensors
    379
  • 4.2 Removing and installing air mass meter G70
    379
  • 4.3 Removing and installing fuel pressure sender G247
    380
  • 4.4 Checking fuel pressure sender G247
    382
  • 5 Intake manifold
    386
  • 5.1 Assembly overview – intake manifold
    386
  • 5.2 Removing and installing intake manifold with fuel rail
    388
  • 5.3 Removing and installing throttle valve module J338
    396
  • 5.4 Cleaning throttle valve module J338
    397
  • 5.5 Checking intake manifold change-over
    399
  • 6 Air filter
    401
  • 6.1 Assembly overview - air filter housing
    401
  • 6.2 Removing and installing air filter housing
    403
  • 7 Engine control unit
    404
  • 7.1 Removing and installing engine control unit
    404
  • 7.2 Removing and installing engine control unit with protective housing
    407
  • Exhaust system
    413
  • 1 Exhaust pipes and silencers
    413
  • 1.1 Assembly overview – silencers
    413
  • 1.2 Separating exhaust pipes from silencers
    419
  • 1.3 Aligning exhaust system free of stress
    425
  • 1.4 Installation position of clamp
    428
  • 1.5 Checking exhaust system for leaks
    429
  • 2 Emission control
    431
  • 2.1 Assembly overview – emission control
    431
  • 2.2 Removing and installing catalytic converter
    435
  • 3 Exhaust manifold
    441
  • 4 Secondary air system - engine code CBFA
    442
  • 4.1 Assembly overview - secondary air system
    442
  • 4.2 Removing and installing secondary air pump motor V101
    442
  • 4.3 Removing and installing secondary air inlet valve N112
    443
  • Ignition system
    445
  • 1 Ignition system
    445
  • 1.1 Assembly overview - ignition system
    445
  • 1.2 Removing and installing ignition coils with output stage
    446
  • 1.3 Removing and installing knock sensor I G61
    447
  • 1.4 Removing and installing engine speed sender G28
    448
  • 1.5 Test data, spark plugs
    449
Hersteller­bezeichnung 4-cyl. direct injection engine (1.8 l and 2.0 l 4V turbocharger, chain drive)
Hersteller Volkswagen
Passend für Sharan (2011) / Passat/Passat Variant (2011 >) / Golf Cabriolet (2012) / Passat CC (2009)
Passende Autotypen 7N1, 365, 517, 358
Motor­kennbuchstaben CCTA, CDAA, CCZA, CCZB, CDAB
Kategorie Reparaturanleitung

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