Name: Running gear, axles, steering
Brand: Volkswagen
SKU: CDG6e95ba50aa93
Price: 31.85 EUR
Availability: InStock

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Repair manual Sharan Running gear, axles, steering PDF download has the following content:

Chapter overview

Technical data
1
1 Checklist for evaluating running gear of accident vehicles
1
2 General information
3
Front suspension
4
1 Evaluating accident vehicles
4
2 Raising wheel suspension to unladen position
5
3 Overview - front axle
7
4 Assembly overview: subframe
9
4.1 Assembly overview: front left vehicle level sender G78
11
4.2 Removing and installing front left vehicle level sender G78
12
4.3 Repairing thread in longitudinal member
13
4.4 Fixing position of subframe
13
4.5 Lowering subframe
15
4.6 Removing and installing subframe without steering rack
19
4.7 Removing and installing subframe with steering rack
24
4.8 Repairing subframe
30
5 Assembly overview: front wheel suspension, suspension link
42
5.1 Checking swivel joint
43
5.2 Removing and installing swivel joint
44
5.3 Removing and installing suspension link with mounting bracket
47
5.5 Renewing bonded rubber bush for suspension link
56
5.6 Renewing mounting bracket with suspension link bush
58
6 Assembly overview: wheel bearing
61
6.1 Removing and installing wheel bearing unit
63
6.2 Removing and installing wheel bearing housing
65
7 Assembly overview: anti-roll bar
70
7.1 Removing and installing anti-roll bar
70
8 Assembly overview: suspension strut
76
8.1 Removing and installing suspension strut
77
8.2 Repairing suspension strut
84
9 Removing and installing drive shafts
87
9.1 Loosening and tightening twelve-point head bolt, with ribbing, securing drive shaft
87
9.3 Removing and installing drive shaft with constant velocity joint
90
9.5 Removing and installing right drive shaft with (push-on) constant velocity slip joint
99
9.6 Removing and installing drive shafts with triple roller joint AAR3300i
105
10 Repairing drive shaft - overview of drive shafts
110
10.1 Heat shield for drive shafts
111
11 Assembly overview: drive shaft with VL107 constant velocity joint
112
11.1 Dismantling and assembling drive shaft with VL107 constant velocity joint
114
11.2 Checking outer constant velocity joint
118
11.3 Checking inner constant velocity joint
119
12 Assembly overview: drive shaft with VL107 constant velocity slip joint
121
12.2 Checking outer constant velocity joint
126
13 Assembly overview: drive shaft with triple roller joint AAR3300i
128
13.1 Dismantling and assembling drive shaft with triple roller joint AAR3300i
130
Rear suspension
136
1 Evaluating accident vehicles
136
2 Rear axle in unladen position
137
3 Overview - rear axle
140
4 Assembly overview: subframe (front-wheel drive)
142
4.1 Fixing position of subframe
142
4.2 Lowering rear axle
143
4.3 Removing and installing rear axle
145
4.4 Repairing subframe
148
5 Assembly overview: transverse link, track rod (front-wheel drive)
157
5.1 Assembly overview: rear left vehicle level sender G76 , front-wheel drive
159
5.2 Removing and installing rear left vehicle level sender G76
159
5.3 Removing and installing upper transverse link
160
5.4 Removing and installing lower transverse link
162
5.5 Removing and installing track rod
164
6 Assembly overview: wheel bearing housing, trailing arm (front-wheel drive)
167
6.1 Removing and installing wheel bearing housing
168
6.2 Renewing bonded rubber bush for wheel bearing housing
171
6.3 Removing and installing wheel bearing unit
174
6.4 Removing and installing trailing arm with mounting bracket
177
6.5 Repairing trailing arm
181
7 Assembly overview: shock absorber, coil spring (front-wheel drive)
184
7.1 Converting to Nivomat
185
7.2 Removing and installing coil spring
185
7.3 Removing and installing shock absorbers
187
7.4 Repairing shock absorber
189
8 Assembly overview: anti-roll bar (front-wheel drive)
191
8.1 Removing and installing anti-roll bar
191
9 Rear axle in unladen position (four-wheel drive)
194
10 Overview of rear axle (four-wheel drive)
196
11 Assembly overview: subframe, final drive (four-wheel drive)
198
11.1 Fixing position of subframe
198
11.2 Lowering rear axle
199
11.3 Removing and installing rear axle
202
11.4 Repairing subframe
207
12 Assembly overview: transverse link, track rod (four-wheel drive)
216
12.1 Assembly overview: rear left vehicle level sender G76
219
12.2 Removing and installing rear left vehicle level sender G76
219
12.3 Removing and installing upper transverse link
220
12.4 Removing and installing lower transverse link
222
12.5 Removing and installing track rod
224
13 Assembly overview: wheel bearing housing, trailing arm (four-wheel drive)
228
13.1 Removing and installing wheel bearing housing
229
13.2 Renewing bonded rubber bush for wheel bearing housing
232
13.3 Removing and installing wheel bearing unit
235
13.4 Removing and installing trailing arm with mounting bracket
237
13.5 Repairing trailing arm
240
14 Assembly overview: shock absorber, coil spring (four-wheel drive)
244
14.1 Converting to Nivomat
245
14.2 Removing and installing coil spring
245
14.3 Removing and installing shock absorbers
247
14.4 Repairing shock absorber
249
15 Assembly overview: anti-roll bar (four-wheel drive)
251
15.1 Removing and installing anti-roll bar
251
16 Assembly overview: drive shaft
254
16.1 Loosening and tightening twelve-point bolt for drive shaft connection
255
16.2 Removing and installing drive shaft
256
16.3 Dismantling and assembling drive shaft
259
16.4 Checking inner constant velocity joint
263
Self-levelling suspension
265
1 Evaluating accident vehicles
265
2 Components of adaptive chassis control DCC and fitting locations
266
2.1 Shock absorber damping adjustment button E387
267
2.2 Removing and installing front left and right body acceleration senders G341/G342
267
2.3 Renewing bracket for front left/right body acceleration sender G341/G342
268
2.5 Removing and installing front left/right vehicle level sender G78/G289
271
2.6 Assembly overview: rear left vehicle level sender G76 for adaptive chassis control DCC
272
2.10 Removing and installing electronically controlled damping control unit J250
276
2.12 Basic setting of adaptive chassis control DCC
278
2.13 Cable routing left front axle
278
2.14 Cable routing right front axle
279
2.15 Cable routing rear axle
280
3 Assembly overview: suspension strut for adaptive chassis control DCC
281
3.1 Removing and installing suspension strut for adaptive chassis control DCC
283
4 Assembly overview: shock absorber for adaptive chassis control DCC
292
4.1 Removing and installing rear body acceleration sender G343
293
4.2 Removing and installing shock absorber for adaptive chassis control DCC
294
4.3 Repairing shock absorber for adaptive chassis control DCC
296
5 Assembly overview: shock absorber for adaptive chassis control DCC (four-wheel drive)
299
5.1 Removing and installing rear body acceleration sender G343 (four-wheel drive)
300
Wheels, tyres, vehicle geometry
306
1 Evaluating accident vehicles
306
2 Specified torque for fitting wheels
307
3 Fitting wheel and tyre
308
3.1 General information
308
3.2 Fittings instructions
308
4 Self-sealing tyres “ContiSeal”
310
4.1 Explanation for mobility tyres
310
4.2 Handling mobility tyres
311
5 Tyre pressure monitor display
312
5.1 System fault in the ABS system
312
5.2 Performing basic setting
313
6 Vehicle alignment check
314
6.1 General information
314
6.2 Conditions for testing
316
6.3 Test preparations
316
6.4 Wheel alignment specifications
317
6.5 Overview - wheel alignment procedure
319
6.6 Correcting front axle camber
320
6.7 Adjusting camber on rear axle
321
6.8 Adjusting toe at rear axle
323
6.9 Adjusting front axle toe
324
6.10 Basic setting of steering angle sensor G85
325
6.11 Vehicle data sticker
325
7 Wheels, tyres
326
7.1 Models with breakdown set
326
7.2 Tyre sealant
326
7.3 Removing a tyre
326
7.4 Fitting a new tyre
327
7.5 Tyre sealant disposal
327
8 Instructions for changing or fitting wheels
328
8.1 Fitting wheels
329
9 Protecting wheel centring seat against corrosion
330
10 Vibration due to wheels/tyres - causes and rectification
331
10.1 Causes of rough running
331
10.2 Balancing wheels
331
10.3 Conducting a road test before balancing wheels
331
10.4 Balancing wheels on stationary wheel balancing machine
332
10.5 Vibration control system VAS 6230 A
335
10.6 Finish balancer
335
10.7 Radial and lateral runout of wheels and tyres
336
10.9 Checking radial and lateral run-out on wheel rim
337
10.10 Matching
338
10.11 Flat spots caused by storage or handling
339
11 Adaptive cruise control
341
11.1 Calibrating adaptive cruise control
341
12 Front camera for driver assist systems R242
347
12.1 Adjusting front camera for driver assistance system R242
347
Steering
355
1 Evaluating accident vehicles
355
2 General repair instructions
356
2.1 Steering rack
356
2.2 Gaskets and seals
356
2.3 Nuts and bolts
356
2.4 Electrical components
357
2.5 Guided fault-finding, vehicle self-diagnosis and test instruments
357
3 Assembly overview - airbag and steering wheel
358
3.1 Removing and installing airbag and steering wheel
358
4 Assembly overview: steering column, left-hand drive
361
4.1 Removing and installing steering column, left-hand drive vehicle
361
4.2 Handling and transporting steering column
370
4.3 Checking steering column for damage
371
5 Assembly overview: steering column, right-hand drive
372
5.1 Removing and installing steering column, right-hand drive vehicle
372
5.2 Handling and transporting steering column
380
5.3 Checking steering column for damage
381
6 Electromechanical steering rack, LHD vehicle
383
6.1 Assembly overview - electromechanical steering rack for LHD vehicle
383
6.2 Removing and installing steering rack, left-hand drive vehicle
384
7 Electromechanical steering rack, RHD vehicle
392
7.1 Assembly overview - electromechanical steering rack for RHD vehicle
392
7.2 Removing and installing steering rack, right-hand drive vehicle
393
8 Repairing electromechanical steering rack, LHD vehicle
401
8.1 Assembly overview: electromechanical steering rack, LHD vehicle
401
8.2 Renewing bonded rubber bushes for power-assisted steering rack
402
8.3 Removing and installing track rod
404
8.4 Removing and installing track rod ball joint
408
8.5 Removing and installing boot
409
8.6 Checking play, security and boots of track rod ends
412
8.7 Allocation of track rod ball joints
412
9 Repairing electromechanical steering rack, RHD vehicle
413
9.1 Assembly overview: electromechanical steering rack, RHD vehicle
413
9.2 Removing and installing track rod
414
9.3 Removing and installing track rod ball joint
417
9.4 Removing and installing boot
418
9.5 Checking play, security and boots of track rod ends
421
9.6 Allocation of track rod ball joints
421

Manufacturer's designation	Running gear, axles, steering
Manufacturer	Volkswagen
Suitable for	Sharan (2011) / Sharan (2016 > )
Suitable car types	7N1, 7N2
Category	Reparaturanleitung

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