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  • Examplepage for repair manual Running gear, axles, steering
  • Examplepage for repair manual 2 Running gear, axles, steering
  • Examplepage for repair manual 3 Running gear, axles, steering

Running gear, axles, steering

For Sharan

Original Volkswagen repair manual


31,85 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

19.085 KB

429 Sites

Detailed technical data

Immediately readable

This repair manual contains: Evaluating accident vehicles, Raising wheel suspension to unladen position, Overview - front axle, Assembly overview: wheel bearing, Removing and installing drive shafts, Components of adaptive chassis control DCC and fitting locations, Specified torque for fitting wheels, Self-sealing tyres “ContiSeal”, Tyre pressure monitor display, Protecting wheel centring seat against corrosion, Front camera for driver assist systems R242 and General repair instructions. Show more
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Repair manual Sharan Running gear, axles, steering PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Checklist for evaluating running gear of accident vehicles
    1
  • 2 General information
    3
  • Front suspension
    4
  • 1 Evaluating accident vehicles
    4
  • 2 Raising wheel suspension to unladen position
    5
  • 3 Overview - front axle
    7
  • 4 Assembly overview: subframe
    9
  • 4.1 Assembly overview: front left vehicle level sender G78
    11
  • 4.2 Removing and installing front left vehicle level sender G78
    12
  • 4.3 Repairing thread in longitudinal member
    13
  • 4.4 Fixing position of subframe
    13
  • 4.5 Lowering subframe
    15
  • 4.6 Removing and installing subframe without steering rack
    19
  • 4.7 Removing and installing subframe with steering rack
    24
  • 4.8 Repairing subframe
    30
  • 5 Assembly overview: front wheel suspension, suspension link
    42
  • 5.1 Checking swivel joint
    43
  • 5.2 Removing and installing swivel joint
    44
  • 5.3 Removing and installing suspension link with mounting bracket
    47
  • 5.5 Renewing bonded rubber bush for suspension link
    56
  • 5.6 Renewing mounting bracket with suspension link bush
    58
  • 6 Assembly overview: wheel bearing
    61
  • 6.1 Removing and installing wheel bearing unit
    63
  • 6.2 Removing and installing wheel bearing housing
    65
  • 7 Assembly overview: anti-roll bar
    70
  • 7.1 Removing and installing anti-roll bar
    70
  • 8 Assembly overview: suspension strut
    76
  • 8.1 Removing and installing suspension strut
    77
  • 8.2 Repairing suspension strut
    84
  • 9 Removing and installing drive shafts
    87
  • 9.1 Loosening and tightening twelve-point head bolt, with ribbing, securing drive shaft
    87
  • 9.3 Removing and installing drive shaft with constant velocity joint
    90
  • 9.5 Removing and installing right drive shaft with (push-on) constant velocity slip joint
    99
  • 9.6 Removing and installing drive shafts with triple roller joint AAR3300i
    105
  • 10 Repairing drive shaft - overview of drive shafts
    110
  • 10.1 Heat shield for drive shafts
    111
  • 11 Assembly overview: drive shaft with VL107 constant velocity joint
    112
  • 11.1 Dismantling and assembling drive shaft with VL107 constant velocity joint
    114
  • 11.2 Checking outer constant velocity joint
    118
  • 11.3 Checking inner constant velocity joint
    119
  • 12 Assembly overview: drive shaft with VL107 constant velocity slip joint
    121
  • 12.2 Checking outer constant velocity joint
    126
  • 13 Assembly overview: drive shaft with triple roller joint AAR3300i
    128
  • 13.1 Dismantling and assembling drive shaft with triple roller joint AAR3300i
    130
  • Rear suspension
    136
  • 1 Evaluating accident vehicles
    136
  • 2 Rear axle in unladen position
    137
  • 3 Overview - rear axle
    140
  • 4 Assembly overview: subframe (front-wheel drive)
    142
  • 4.1 Fixing position of subframe
    142
  • 4.2 Lowering rear axle
    143
  • 4.3 Removing and installing rear axle
    145
  • 4.4 Repairing subframe
    148
  • 5 Assembly overview: transverse link, track rod (front-wheel drive)
    157
  • 5.1 Assembly overview: rear left vehicle level sender G76 , front-wheel drive
    159
  • 5.2 Removing and installing rear left vehicle level sender G76
    159
  • 5.3 Removing and installing upper transverse link
    160
  • 5.4 Removing and installing lower transverse link
    162
  • 5.5 Removing and installing track rod
    164
  • 6 Assembly overview: wheel bearing housing, trailing arm (front-wheel drive)
    167
  • 6.1 Removing and installing wheel bearing housing
    168
  • 6.2 Renewing bonded rubber bush for wheel bearing housing
    171
  • 6.3 Removing and installing wheel bearing unit
    174
  • 6.4 Removing and installing trailing arm with mounting bracket
    177
  • 6.5 Repairing trailing arm
    181
  • 7 Assembly overview: shock absorber, coil spring (front-wheel drive)
    184
  • 7.1 Converting to Nivomat
    185
  • 7.2 Removing and installing coil spring
    185
  • 7.3 Removing and installing shock absorbers
    187
  • 7.4 Repairing shock absorber
    189
  • 8 Assembly overview: anti-roll bar (front-wheel drive)
    191
  • 8.1 Removing and installing anti-roll bar
    191
  • 9 Rear axle in unladen position (four-wheel drive)
    194
  • 10 Overview of rear axle (four-wheel drive)
    196
  • 11 Assembly overview: subframe, final drive (four-wheel drive)
    198
  • 11.1 Fixing position of subframe
    198
  • 11.2 Lowering rear axle
    199
  • 11.3 Removing and installing rear axle
    202
  • 11.4 Repairing subframe
    207
  • 12 Assembly overview: transverse link, track rod (four-wheel drive)
    216
  • 12.1 Assembly overview: rear left vehicle level sender G76
    219
  • 12.2 Removing and installing rear left vehicle level sender G76
    219
  • 12.3 Removing and installing upper transverse link
    220
  • 12.4 Removing and installing lower transverse link
    222
  • 12.5 Removing and installing track rod
    224
  • 13 Assembly overview: wheel bearing housing, trailing arm (four-wheel drive)
    228
  • 13.1 Removing and installing wheel bearing housing
    229
  • 13.2 Renewing bonded rubber bush for wheel bearing housing
    232
  • 13.3 Removing and installing wheel bearing unit
    235
  • 13.4 Removing and installing trailing arm with mounting bracket
    237
  • 13.5 Repairing trailing arm
    240
  • 14 Assembly overview: shock absorber, coil spring (four-wheel drive)
    244
  • 14.1 Converting to Nivomat
    245
  • 14.2 Removing and installing coil spring
    245
  • 14.3 Removing and installing shock absorbers
    247
  • 14.4 Repairing shock absorber
    249
  • 15 Assembly overview: anti-roll bar (four-wheel drive)
    251
  • 15.1 Removing and installing anti-roll bar
    251
  • 16 Assembly overview: drive shaft
    254
  • 16.1 Loosening and tightening twelve-point bolt for drive shaft connection
    255
  • 16.2 Removing and installing drive shaft
    256
  • 16.3 Dismantling and assembling drive shaft
    259
  • 16.4 Checking inner constant velocity joint
    263
  • Self-levelling suspension
    265
  • 1 Evaluating accident vehicles
    265
  • 2 Components of adaptive chassis control DCC and fitting locations
    266
  • 2.1 Shock absorber damping adjustment button E387
    267
  • 2.2 Removing and installing front left and right body acceleration senders G341/G342
    267
  • 2.3 Renewing bracket for front left/right body acceleration sender G341/G342
    268
  • 2.5 Removing and installing front left/right vehicle level sender G78/G289
    271
  • 2.6 Assembly overview: rear left vehicle level sender G76 for adaptive chassis control DCC
    272
  • 2.10 Removing and installing electronically controlled damping control unit J250
    276
  • 2.12 Basic setting of adaptive chassis control DCC
    278
  • 2.13 Cable routing left front axle
    278
  • 2.14 Cable routing right front axle
    279
  • 2.15 Cable routing rear axle
    280
  • 3 Assembly overview: suspension strut for adaptive chassis control DCC
    281
  • 3.1 Removing and installing suspension strut for adaptive chassis control DCC
    283
  • 4 Assembly overview: shock absorber for adaptive chassis control DCC
    292
  • 4.1 Removing and installing rear body acceleration sender G343
    293
  • 4.2 Removing and installing shock absorber for adaptive chassis control DCC
    294
  • 4.3 Repairing shock absorber for adaptive chassis control DCC
    296
  • 5 Assembly overview: shock absorber for adaptive chassis control DCC (four-wheel drive)
    299
  • 5.1 Removing and installing rear body acceleration sender G343 (four-wheel drive)
    300
  • Wheels, tyres, vehicle geometry
    306
  • 1 Evaluating accident vehicles
    306
  • 2 Specified torque for fitting wheels
    307
  • 3 Fitting wheel and tyre
    308
  • 3.1 General information
    308
  • 3.2 Fittings instructions
    308
  • 4 Self-sealing tyres “ContiSeal”
    310
  • 4.1 Explanation for mobility tyres
    310
  • 4.2 Handling mobility tyres
    311
  • 5 Tyre pressure monitor display
    312
  • 5.1 System fault in the ABS system
    312
  • 5.2 Performing basic setting
    313
  • 6 Vehicle alignment check
    314
  • 6.1 General information
    314
  • 6.2 Conditions for testing
    316
  • 6.3 Test preparations
    316
  • 6.4 Wheel alignment specifications
    317
  • 6.5 Overview - wheel alignment procedure
    319
  • 6.6 Correcting front axle camber
    320
  • 6.7 Adjusting camber on rear axle
    321
  • 6.8 Adjusting toe at rear axle
    323
  • 6.9 Adjusting front axle toe
    324
  • 6.10 Basic setting of steering angle sensor G85
    325
  • 6.11 Vehicle data sticker
    325
  • 7 Wheels, tyres
    326
  • 7.1 Models with breakdown set
    326
  • 7.2 Tyre sealant
    326
  • 7.3 Removing a tyre
    326
  • 7.4 Fitting a new tyre
    327
  • 7.5 Tyre sealant disposal
    327
  • 8 Instructions for changing or fitting wheels
    328
  • 8.1 Fitting wheels
    329
  • 9 Protecting wheel centring seat against corrosion
    330
  • 10 Vibration due to wheels/tyres - causes and rectification
    331
  • 10.1 Causes of rough running
    331
  • 10.2 Balancing wheels
    331
  • 10.3 Conducting a road test before balancing wheels
    331
  • 10.4 Balancing wheels on stationary wheel balancing machine
    332
  • 10.5 Vibration control system VAS 6230 A
    335
  • 10.6 Finish balancer
    335
  • 10.7 Radial and lateral runout of wheels and tyres
    336
  • 10.9 Checking radial and lateral run-out on wheel rim
    337
  • 10.10 Matching
    338
  • 10.11 Flat spots caused by storage or handling
    339
  • 11 Adaptive cruise control
    341
  • 11.1 Calibrating adaptive cruise control
    341
  • 12 Front camera for driver assist systems R242
    347
  • 12.1 Adjusting front camera for driver assistance system R242
    347
  • Steering
    355
  • 1 Evaluating accident vehicles
    355
  • 2 General repair instructions
    356
  • 2.1 Steering rack
    356
  • 2.2 Gaskets and seals
    356
  • 2.3 Nuts and bolts
    356
  • 2.4 Electrical components
    357
  • 2.5 Guided fault-finding, vehicle self-diagnosis and test instruments
    357
  • 3 Assembly overview - airbag and steering wheel
    358
  • 3.1 Removing and installing airbag and steering wheel
    358
  • 4 Assembly overview: steering column, left-hand drive
    361
  • 4.1 Removing and installing steering column, left-hand drive vehicle
    361
  • 4.2 Handling and transporting steering column
    370
  • 4.3 Checking steering column for damage
    371
  • 5 Assembly overview: steering column, right-hand drive
    372
  • 5.1 Removing and installing steering column, right-hand drive vehicle
    372
  • 5.2 Handling and transporting steering column
    380
  • 5.3 Checking steering column for damage
    381
  • 6 Electromechanical steering rack, LHD vehicle
    383
  • 6.1 Assembly overview - electromechanical steering rack for LHD vehicle
    383
  • 6.2 Removing and installing steering rack, left-hand drive vehicle
    384
  • 7 Electromechanical steering rack, RHD vehicle
    392
  • 7.1 Assembly overview - electromechanical steering rack for RHD vehicle
    392
  • 7.2 Removing and installing steering rack, right-hand drive vehicle
    393
  • 8 Repairing electromechanical steering rack, LHD vehicle
    401
  • 8.1 Assembly overview: electromechanical steering rack, LHD vehicle
    401
  • 8.2 Renewing bonded rubber bushes for power-assisted steering rack
    402
  • 8.3 Removing and installing track rod
    404
  • 8.4 Removing and installing track rod ball joint
    408
  • 8.5 Removing and installing boot
    409
  • 8.6 Checking play, security and boots of track rod ends
    412
  • 8.7 Allocation of track rod ball joints
    412
  • 9 Repairing electromechanical steering rack, RHD vehicle
    413
  • 9.1 Assembly overview: electromechanical steering rack, RHD vehicle
    413
  • 9.2 Removing and installing track rod
    414
  • 9.3 Removing and installing track rod ball joint
    417
  • 9.4 Removing and installing boot
    418
  • 9.5 Checking play, security and boots of track rod ends
    421
  • 9.6 Allocation of track rod ball joints
    421
Manufacturer's designation Running gear, axles, steering
Manufacturer Volkswagen
Suitable for Sharan (2011) / Sharan (2016 > )
Suitable car types 7N1, 7N2
Category Reparaturanleitung

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