General body repairs, interior

Chapter overview

• Technical data
  1
• 1 Safety information
  1
• 1.1 Safety measures when working on vehicles with start/stop system
  2
• 1.3 Safety measures when working with pyrotechnic components
  3
• 1.5 Additional safety regulations for side airbag
  5
• 1.6 Safety instructions for airbag
  6
• 1.7 Additional safety instructions for curtain airbag
  6
• 1.8 Deactivating the airbag
  7
• 1.9 Safety regulations for crash sensors (pressure sensors) for front side airbags
  7
• 1.13 Checking airbag securing parts after an accident
  11
• 1.14 Accident without airbag triggering
  11
• 1.15 Seat belts
  11
• 1.16 Checking seat belts
  12
• 1.17 Check belt webbing
  12
• 1.18 Checking inertia reel (locking mechanism)
  13
• 1.19 Visually checking belt buckle
  14
• 1.20 Check operation of belt buckle
  14
• 1.21 Checking belt relays, and buckle tongues
  14
• 1.22 Checking securing parts and anchorage points after an accident
  14
• 1.24 Checking child seat anchors after an accident
  15
• 2 Repair notes
  16
• 2.1 General repair instructions
  16
• 2.2 Contact corrosion
  16
• 2.3 Routing and attachment of lines
  17
• 3 Hazard classification of high-voltage system
  18
• Interior equipment
  19
• 1 Compartments/covers
  19
• 1.1 Overview of fitting locations – compartments/covers
  19
• 1.2 Assembly overview – dash panel cover on driver side
  20
• 1.3 Assembly overview - steering column trim
  21
• 1.4 Assembly overview – glove compartment
  22
• 1.5 Assembly overview - storage compartment in headliner
  23
• 1.6 Removing and installing dash panel cover on driver side
  24
• 1.7 Removing and installing gap cover for dash panel insert
  25
• 1.8 Removing and installing upper steering column trim
  26
• 1.9 Removing and installing lower steering column trim
  27
• 1.10 Removing and installing glove compartment opener
  29
• 1.11 Removing and installing glove compartment
  30
• 1.12 Removing and installing restrictor for glove compartment cover
  34
• 1.13 Removing and installing headliner storage compartment
  34
• 1.14 Removing and installing footwell cover
  36
• 1.15 Coat hook
  38
• 1.16 Removing and installing net pocket
  38
• 2 Equipment
  42
• 2.1 Assembly overview – partition panel
  42
• 2.2 Assembly overview – sun visors
  44
• 2.3 Removing and installing partition panel
  45
• 2.4 Removing and installing bracket for partition grille
  48
• 2.5 Removing and installing sun visor
  50
• 2.6 Removing and installing roof grab handle
  52
• 3 Centre console
  54
• 3.1 Assembly overview – centre console
  54
• 3.2 Removing and installing rear centre console trim
  58
• 3.3 Removing and installing centre console front storage compartment
  59
• 3.4 Removing and installing centre console
  61
• 3.5 Removing and installing cup holder
  65
• 3.6 Removing and installing rear centre console storage compartment
  67
• 3.7 Removing and installing trim panel of operating unit
  68
• 3.8 Removing and installing vents
  69
• 3.9 Removing and installing rear cross member of centre console
  71
• 3.10 Removing and installing centre console carrier, centre
  73
• 4 Front centre armrest
  75
• 4.1 Removing and installing centre armrest
  75
• 5 Interior mirror
  80
• 5.1 Assembly overview – interior mirror
  80
• 5.2 Removing and installing interior mirror
  83
• Passenger protection
  92
• 1 Seat belts
  92
• 1.1 Overview of fitting locations – seat belts and anchorage points
  92
• 1.2 Assembly overview – front three-point seat belt
  93
• 1.3 Assembly overview – rear outer three-point seat belt
  94
• 1.4 Assembly overview – rear centre three-point seat belt
  95
• 1.5 Assembly overview – front belt buckle
  98
• 1.6 Removing and installing front three-point seat belt
  99
• 1.7 Removing and installing rear three-point seat belt
  101
• 1.8 Removing and installing belt height adjuster
  109
• 1.9 Removing and installing front belt buckle
  111
• 1.10 Removing and installing rear belt buckle
  113
• 2 Airbag system
  118
• 2.1 Overview of fitting locations – airbag system
  118
• 3 Airbag control unit
  119
• 3.1 Assembly overview – airbag control unit
  119
• 3.2 Removing and installing airbag control unit J234
  119
• 4 Front airbag, driver side
  122
• 4.1 Removing and installing airbag unit with igniter
  122
• 4.2 Removing and installing return spring with slip ring (coil connector)
  125
• 5 Front passenger airbag
  126
• 5.1 Assembly overview – front passenger airbag
  126
• 5.2 Removing and installing front passenger airbag
  127
• 6 Side airbags
  130
• 6.1 Assembly overview – front side airbag
  130
• 6.2 Removing and installing front side airbag with igniter
  131
• 7 Curtain airbags
  135
• 7.1 Assembly overview – curtain airbag
  135
• 7.2 Removing and installing curtain airbag with igniter
  135
• 8 Airbag crash sensors
  140
• 8.1 Overview of fitting locations – airbag crash sensors
  140
• 8.2 Removing and installing front side airbag crash sensor G179/G180
  141
• 8.3 Removing and installing rear side airbag crash sensor G256/G257
  143
• 9 Seat occupied recognition
  147
• 9.1 Overview of fitting locations – seat occupied recognition
  147
• 9.2 Removing and installing seat occupied recognition
  148
• Trim, insulation
  150
• 1 Front door trims
  150
• 1.1 Assembly overview – front door trim
  150
• 1.2 Removing and installing front door trim
  151
• 2 Rear door trims
  154
• 2.1 Assembly overview – rear door trim
  154
• 2.2 Removing and installing interior door handle
  155
• 3 Dash panel
  160
• 3.1 Assembly overview - dash panel
  160
• 3.2 Removing and installing dash panel end cover
  161
• 3.3 Removing and installing dash panel trim
  162
• 3.4 Removing and installing loudspeaker trim
  163
• 3.5 Removing and installing radio/navigation system mounting frame
  164
• 3.6 Removing and installing dash panel
  165
• 3.7 Removing and installing dash panel vents
  172
• 3.8 Removing and installing centre storage compartment
  173
• 3.9 Installing maximum speed limit plate
  176
• 4 Central tube for dash panel
  179
• 4.1 Assembly overview – central tube for dash panel
  179
• 4.2 Removing and installing central tube for dash panel
  180
• 4.3 Removing and installing mounting bracket
  183
• 5 Interior trims
  184
• 5.1 Overview of fitting locations – interior trims
  184
• 5.2 Assembly overview – B-pillar trim
  186
• 5.3 Assembly overview - C-pillar trim
  187
• 5.4 Assembly overview - D-pillar trim
  190
• 5.5 Assembly overview – foot rest and floor covering
  192
• 5.6 Assembly overview - storage compartment lid
  193
• 5.7 Removing and installing sill panel moulding
  194
• 5.8 Removing and installing A-pillar trim
  202
• 5.9 Removing and installing B-pillar trim
  206
• 5.10 Removing and installing C-pillar trim
  214
• 5.11 Removing and installing D-pillar trim
  219
• 5.12 Removing and installing window frame trim
  222
• 5.13 Removing and installing foot rest
  224
• 5.14 Removing and installing floor covering
  226
• 5.15 Removing and installing loudspeaker trim
  233
• 6 Luggage compartment trims
  235
• 6.1 Overview of fitting locations – luggage compartment trims
  235
• 6.2 Assembly overview - rear shelf support
  236
• 6.3 Assembly overview – lower rear lid trim
  238
• 6.4 Assembly overview – luggage compartment side trim
  240
• 6.5 Removing and installing lower rear lid trim
  243
• 6.6 Removing and installing lock carrier trim
  246
• 6.7 Removing and installing luggage compartment side trim
  249
• 7 Roof trims
  263
• 7.1 Overview of fitting locations – roof trim
  263
• 7.2 Removing and installing moulded headliner
  265
• 8 Insulation
  289
• 8.1 Assembly overview - clutch pedal and brake pedal insulation
  289
• 8.2 Assembly overview - cover for universal joint on steering column
  291
• 8.3 Assembly overview - plenum chamber bulkhead insulation
  292
• 8.4 Assembly overview – plenum chamber insulation
  293
• 8.5 Assembly overview - mounting plate insulation
  294
• 8.6 Assembly overview - inner plenum chamber bulkhead insulation
  295
• 8.7 Assembly overview - insulation of centre console, A-pillar, dash panel
  296
• 8.8 Assembly overview - wheel housing insulation
  297
• Seat frames
  300
• 1 Overview of seat variants
  300
• 1.1 Overview of fitting locations – seat variants
  300
• 2 Front seats
  301
• 2.1 Assembly overview – front seat
  301
• 2.2 Assembly overview – front backrest
  305
• 2.3 Assembly overview – head restraint
  307
• 2.4 Assembly overview – seat pan
  308
• 2.5 Removing and installing front seat
  314
• 2.6 Connecting and disconnecting airbag adapter
  318
• 2.7 Removing and installing seat height adjustment handle
  319
• 2.8 Removing and installing seat frame adapter
  319
• 2.9 Removing and installing seat trims
  323
• 2.10 Removing and installing drawer mounting
  327
• 2.11 Removing and installing backrest frame
  328
• 2.12 Removing and installing lumbar support adjuster
  330
• 2.13 Removing and installing lumbar support
  332
• 2.14 Removing and installing backrest cover panel
  334
• 2.15 Removing and installing backrest lock Bowden cable
  336
• 2.16 Removing and installing head restraint guide
  337
• 2.17 Removing and installing head restraint
  339
• 3 Rear seats
  340
• 3.1 Assembly overview – bench seat/individual seats
  340
• 3.2 Assembly overview – head restraint and head restraint guide
  344
• 3.3 Assembly overview – rear seat backrest
  344
• 3.4 Removing and installing bench seat/individual seats
  347
• 3.5 Removing and installing head restraint guide
  358
• Seat - padding, covers
  359
• 1 Front seat covers and padding
  359
• 1.1 Assembly overview – seat pan cover and padding
  359
• 1.2 Assembly overview – backrest cover and padding
  360
• 1.3 Assembly overview – seat heating element
  360
• 1.4 Assembly overview – backrest heating element
  361
• 1.5 Removing and installing cover and padding in area of seat pan
  362
• 1.6 Removing and installing backrest cover and backrest padding
  367
• 1.7 Separating cover and padding on backrest
  373
• 1.8 Removing and installing seat heating element Z6/Z8
  375
• 1.9 Removing and installing backrest heating element Z7/Z9
  377
• 2 Rear seat covers and padding
  379
• 2.1 Assembly overview – cover and padding
  379
• 2.2 Removing and installing covers and padding
  381