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General body repairs, exterior

For CRAFTER / LT 2006>

Original Volkswagen repair manual


25,97 €7% VAT incl.

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Language: English

Digital PDF file

7.347 KB

334 Sites

Detailed technical data

Immediately readable

This repair manual contains: Lock carrier, Wings, Bonnet, Tank flap, Door, Central locking, Right rear wing door, Sunroof with glass panel, Bumper, rear, Movable section of sliding window, Windows having threaded connections, Radiator grille and front trim, Noise insulation, Drive assembly guard - Crafter 4MOTION with Achleitner all-wheel drive, Exterior mirror, Lettering and emblems, Spare wheel bracket and Load floor body. Show more
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Repair manual CRAFTER / LT 2006> General body repairs, exterior PDF download has the following content:

Chapter overview

  • Body - front
    1
  • 1 Lock carrier
    1
  • 1.1 Assembly overview – lock carrier
    1
  • 1.2 Removing and installing lock carrier
    2
  • 1.3 Detaching pressure hoses
    4
  • 2 Wings
    7
  • 2.1 Assembly overview - front wing
    7
  • 2.2 Assembly overview - elbow
    8
  • 2.3 Removing and installing front wing
    8
  • 2.4 Front wing replacement part
    11
  • 2.5 Removing and installing elbow
    11
  • Bonnet, rear lid
    15
  • 1 Bonnet
    15
  • 1.1 Assembly overview - bonnet
    15
  • 1.2 Assembly overview - bonnet stay
    16
  • 1.3 Assembly overview – bonnet lock and release components
    17
  • 1.4 Removing and installing bonnet
    17
  • 1.5 Adjusting bonnet
    19
  • 1.6 Removing and installing bonnet stay
    21
  • 1.7 Removing and installing bonnet hinge
    22
  • 1.8 Removing and installing bonnet lock
    23
  • 1.9 Removing and installing arrester
    24
  • 1.10 Removing and installing insulation
    25
  • 2 Tank flap
    26
  • 2.1 Assembly overview - fuel tank flap
    26
  • 2.2 Removing and installing fuel tank flap
    26
  • Front doors, door components, central locking
    29
  • 1 Door
    29
  • 1.1 Assembly overview - front door
    29
  • 1.2 Assembly overview – door hinge
    31
  • 1.3 Removing and installing inner door seal
    31
  • 1.4 Removing and installing front door
    33
  • 1.5 Adjusting door
    35
  • 1.6 Adjusting striker pin
    35
  • 1.7 Removing and installing door hinge
    36
  • 1.8 Removing and installing door arrester
    38
  • 1.9 Removing and installing striker pin
    38
  • 2 Door components
    40
  • 2.1 Assembly overview - window regulator
    40
  • 2.2 Assembly overview - door handle and door lock
    41
  • 2.3 Removing and installing window regulator
    41
  • 2.4 Removing and installing window regulator motor
    43
  • 2.5 Removing and installing lock cylinder housing
    45
  • 2.6 Removing and installing door handle
    46
  • 2.7 Removing and installing mounting bracket
    46
  • 2.8 Removing and installing door lock
    47
  • 3 Central locking
    49
  • 3.1 Overview of fitting locations – central locking
    49
  • 3.2 Assembly overview - ignition key to 2010
    50
  • 3.3 Assembly overview - ignition key from 2010
    51
  • 3.4 Removing and installing ignition key battery to 2010
    51
  • 3.5 Removing and installing ignition key battery from 2010
    52
  • Rear doors, door components
    54
  • 1 Sliding door
    54
  • 1.1 Assembly overview - guide rail
    54
  • 1.2 Assembly overview – upper guide rail
    55
  • 1.3 Removing and installing sliding door inner seals
    55
  • 1.4 Removing and installing sliding door
    56
  • 1.5 Adjusting sliding door
    58
  • 1.6 Removing and installing guide rail
    66
  • 1.7 Removing and installing upper guide rail
    67
  • 2 Components of sliding door
    69
  • 2.1 Assembly overview – components of sliding door
    69
  • 2.2 Assembly overview - interior operating mechanism
    71
  • 2.3 Assembly overview – additional lock
    72
  • 2.4 Removing and installing upper roller guide
    72
  • 2.5 Removing and installing lower roller guide
    73
  • 2.6 Removing and installing hinge
    73
  • 2.7 Removing and installing sliding door limit stop
    74
  • 2.8 Removing and installing opening restrictor
    74
  • 2.9 Removing and installing lock cylinder housing
    75
  • 2.10 Removing and installing door handle
    75
  • 2.11 Removing and installing mounting bracket
    75
  • 2.12 Removing and installing door lock
    77
  • 2.13 Removing and installing interior door handle
    78
  • 2.14 Removing and installing additional lock at top
    80
  • 2.15 Removing and installing striker pin
    81
  • 2.16 Removing and installing striker pin
    82
  • 2.17 Removing and installing guide wedge and slide
    82
  • 3 Electric sliding door
    85
  • 3.1 Assembly overview – sliding door
    85
  • 3.2 Assembly overview - interior operating mechanism
    88
  • 3.3 Assembly overview - guide rail
    89
  • 3.4 Assembly overview – upper guide rail
    90
  • 3.5 Removing and installing sliding door inner seal
    90
  • 3.6 Removing and installing sliding door
    92
  • 3.7 Adjusting sliding door
    94
  • 3.8 Motor release mechanism
    101
  • 3.9 Checking and adjusting tension of drive belt
    102
  • 3.11 Removing and installing upper roller guide
    104
  • 3.12 Removing and installing lower roller guide
    105
  • 3.13 Removing and installing roller carriage
    105
  • 3.14 Removing and installing sliding door limit stops
    107
  • 3.17 Removing and installing lock cylinder housing
    110
  • 3.18 Removing and installing door handle
    111
  • 3.19 Removing and installing mounting bracket
    111
  • 3.21 Removing and installing interior door handle
    115
  • 3.22 Removing and installing pinch protection
    117
  • 3.23 Removing and installing additional lock/upper power latching system
    118
  • 3.24 Removing and installing striker pin
    119
  • 3.26 Removing and installing guide wedge and slide
    121
  • 3.27 Removing and installing guide rail
    122
  • 3.28 Removing and installing upper guide rail
    123
  • 3.29 Electric sliding door switch in B-pillar
    125
  • 4 Right rear wing door
    127
  • 4.1 Assembly overview - right rear wing door
    127
  • 4.2 Assembly overview – door hinge
    129
  • 4.3 Assembly overview – door arrester
    130
  • 4.4 Assembly overview - upper door lock and lower guide
    131
  • 4.5 Assembly overview - interior operating mechanism
    132
  • 4.6 Assembly overview - door lock
    133
  • 4.7 Removing and installing wing door inner seal
    133
  • 4.8 Removing and installing rear right wing door
    134
  • 4.9 Adjusting rear wing door
    136
  • 4.10 Removing and installing door hinge
    142
  • 4.11 Removing and installing door arrester
    143
  • 4.12 Removing and installing - door upper lock and lower guide
    145
  • 4.13 Removing and installing interior door handle
    147
  • 4.14 Removing and installing door lock
    149
  • 4.15 Removing and installing lock cylinder housing
    151
  • 4.16 Removing and installing door handle
    151
  • 4.17 Removing and installing mounting bracket
    152
  • 4.18 Removing and installing upper striker pin
    153
  • 4.19 Removing and installing centring pin and lower striker with centring pin
    154
  • 5 Left rear wing door
    155
  • 5.1 Assembly overview - left rear wing door
    155
  • 5.2 Assembly overview - interior lock
    157
  • 5.3 Assembly overview - door arrester with opening angle of 250°
    158
  • 5.4 Removing and installing upper door lock
    158
  • 5.5 Removing and installing lower door lock
    159
  • 5.6 Removing and installing striker pin
    160
  • 5.7 Removing and installing door opener
    160
  • 5.8 Removing and installing interior lock
    160
  • 5.9 Removing and installing door arrester with opening angle of 250°
    162
  • 6 Cab door
    164
  • 6.1 Assembly overview - cab door
    164
  • 6.2 Assembly overview - hinges and hinge brackets
    166
  • 6.3 Removing and installing cab door seal
    166
  • 6.4 Removing and installing cab door
    168
  • 6.5 Adjusting cab door
    170
  • 6.6 Removing and installing hinges and hinge brackets
    172
  • 6.7 Removing and installing door arrester
    173
  • 6.8 Removing and installing housing
    174
  • 6.9 Removing and installing door handle
    175
  • 6.10 Removing and installing mounting bracket
    175
  • 6.11 Removing and installing door lock
    176
  • 6.12 Removing and installing interior door handle
    178
  • 6.13 Removing and installing striker pin
    179
  • Sunroof
    181
  • 1 Sunroof with glass panel
    181
  • 1.1 Function
    181
  • 1.2 Assembly overview - sliding/tilting sunroof with glass panel
    182
  • 1.3 Removing and installing sliding/tilting sunroof with glass panel
    182
  • 1.4 Removing and installing sliding glass roof
    184
  • 1.5 Removing and installing tilting arm
    185
  • 1.6 Removing and installing sliding sunroof motor
    186
  • 1.7 Removing and installing trim
    188
  • Bumpers
    189
  • 1 Bumper, front
    189
  • 1.1 Assembly overview - front bumper cover
    189
  • 1.2 Assembly overview - add-on parts
    191
  • 1.3 Removing and installing front bumper cover, vehicles up to 2012
    191
  • 1.4 Removing and installing front bumper cover, vehicles as of 2012
    193
  • 1.5 Removing and installing front bumper carrier, vehicles up to 2012
    195
  • 1.6 Removing and installing front bumper carrier, vehicles as of 2012
    196
  • 1.7 Repairing front bumper cover
    198
  • 2 Bumper, rear
    199
  • 2.1 Assembly overview - rear bumper cover
    199
  • 2.2 Assembly overview - rear bumper cover, add-on parts
    200
  • 2.3 Assembly overview - steps
    201
  • 2.4 Removing and installing rear bumper cover
    201
  • 2.5 Removing and installing rear step
    203
  • 2.6 Repairing rear bumper cover
    205
  • Glazing
    206
  • 1 Repair instructions
    206
  • 1.1 Minimum curing period
    206
  • 1.2 Repairing windscreen
    207
  • 1.3 Installation instructions for bonded windows
    207
  • 1.4 Preparing old undamaged window for glazing
    208
  • 1.5 Preparing new windows for installing
    209
  • 1.6 Preparing body flange for glazing
    210
  • 1.7 Touching up paint damage
    210
  • 1.8 Cleaning in the event of dirt caused by adhesive sealant
    211
  • 2 Windscreen
    212
  • 2.1 Assembly overview - windscreen
    212
  • 2.2 Assembly overview - heated windscreen and rain sensor
    213
  • 2.3 Removing and installing windscreen
    213
  • 3 Side window
    218
  • 3.1 Assembly overview - side window
    218
  • 3.2 Removing and installing side window
    218
  • 4 Movable section of sliding window
    222
  • 4.1 Assembly overview – control mechanism for sliding window
    222
  • 4.2 Removing and installing movable section of sliding window
    223
  • 5 Rear windscreen
    226
  • 5.1 Assembly overview – rear wing door window
    226
  • 5.2 Removing and installing rear wing door window
    226
  • 6 Rear sliding window
    230
  • 6.1 Removing and installing rear sliding window
    230
  • 7 Roof window
    233
  • 7.1 Assembly overview - roof window
    233
  • 7.2 Removing and installing roof window
    233
  • 8 Front door window
    237
  • 8.1 Assembly overview - front door window
    237
  • 8.2 Removing and installing door window
    237
  • 8.3 Adjusting door window
    238
  • 8.4 Removing and installing side window
    239
  • 9 Windows having threaded connections
    241
  • 9.1 Assembly overview - rear vent window
    241
  • 9.2 Assembly overview - cab rear door vent window
    242
  • 9.3 Removing and installing rear vent window
    242
  • 9.4 Removing and installing cab rear door vent window
    244
  • Exterior equipment
    246
  • 1 Radiator grille and front trim
    246
  • 1.2 Assembly overview – radiator grille as of model year 2012
    247
  • 2 Mouldings, trims, extensions
    253
  • 2.1 Tool
    253
  • 2.2 Assembly overview – headlight trim, up to model year 2011
    253
  • 2.3 Removing and installing headlight trim, up to model year 2011
    254
  • 2.4 Removing and installing air intake grille
    256
  • 2.5 Removing and installing wing cover
    257
  • 2.6 Removing and installing side panel trim
    257
  • 2.7 Removing and installing number plate light trim
    258
  • 2.8 Assembly overview - protective side strip
    262
  • 3 Noise insulation
    264
  • 3.1 Assembly overview - noise insulation
    264
  • 3.2 Removing and installing noise insulation
    265
  • 4 Drive assembly guard - Crafter 4MOTION with Achleitner all-wheel drive
    268
  • 4.1 Drive assembly guard
    268
  • 5 Exterior mirror
    271
  • 5.1 Assembly overview - exterior mirror
    271
  • 5.2 Removing and installing mirror glass, up to 2010
    275
  • 5.3 Removing and installing mirror glass, from 2010
    276
  • 5.4 Removing and installing auxiliary panoramic mirror, up to 2010
    278
  • 5.5 Removing and installing auxiliary panoramic mirror, from 2010
    279
  • 5.6 Removing and installing mirror housing
    280
  • 5.7 Removing and installing exterior mirror (electrically adjustable)
    281
  • 6 Wheel housing liner
    283
  • 6.1 Tool
    283
  • 6.2 Assembly overview - front wheel housing liner
    283
  • 6.3 Removing and installing front wheel housing liner
    285
  • 7 Lettering and emblems
    286
  • 7.1 Assembly overview - rear emblem and trim panel
    286
  • 7.2 Dimensions, lettering on rear
    286
  • 7.3 Removing and installing rear emblem and trim panel
    289
  • 7.4 Wing lettering - Crafter 4MOTION with Achleitner all-wheel drive
    291
  • 8 Special add-on parts
    292
  • 8.1 Wheel arch extensions - Crafter 4MOTION with Achleitner all-wheel drive
    292
  • 8.2 Repair instructions
    292
  • 8.3 Assembly overview - wheel housing extensions
    293
  • 8.4 Removing and installing front bumper cover extension
    294
  • 8.5 Removing and installing wing extension
    296
  • 8.6 Removing and installing wing protective side moulding extension
    299
  • 9 Towing bracket
    302
  • 9.1 Tools
    302
  • 9.2 Installation instructions
    302
  • 9.3 Assembly overview - towing brackets
    302
  • 9.4 Removing and installing rigid towing bracket
    305
  • 9.5 Installation notes
    306
  • 10 Spare wheel bracket
    307
  • 10.1 Tools
    307
  • 10.2 Assembly overview - spare wheel bracket
    307
  • 10.3 Removing and installing spare wheel bracket
    308
  • 11 Mudflap
    310
  • 11.1 Tool
    310
  • 11.2 Front mud flap
    310
  • 11.3 Rear mud flap
    313
  • 12 Load floor body
    315
  • 12.1 Tools
    315
  • 12.2 Contact corrosion
    316
  • 12.3 Assembly overview - load floor body
    316
  • 12.4 Assembly overview – luggage compartment floor and sideboard
    318
  • 12.5 Sideboard
    319
  • 12.6 Skid plate
    321
  • 12.7 Rear skid plate
    323
  • 12.8 Rear wing
    324
Manufacturer's designation General body repairs, exterior
Manufacturer Volkswagen
Suitable for CRAFTER (2006 - 2007) / LT 2006> (2006 - 2007)
Suitable car types 2F, 2E
Category Reparaturanleitung

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