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Electrical system

For Touareg / Touareg FL

Original Volkswagen repair manual


27,71 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

11.454 KB

361 Sites

Detailed technical data

Immediately readable

This repair manual contains: Battery, Disconnecting and connecting battery, Jump start point, Starter, vehicles with automatic gearbox, Cruise control system (CCS), Dash panel insert, Headlight washer system, Washer fluid line hose couplings, Hose repair, Operation and safety notes for gas discharge lamps, Fog lights, Turn signal repeater bulb and entry light in exterior mirror, High-level brake light bulb M25, Steering column switch, Parking aid, Lights and switches in engine compartment, Anti-theft alarm (ATA) and Electronics boxes. Show more
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Repair manual Touareg / Touareg FL Electrical system PDF download has the following content:

Chapter overview

  • Starter, current supply, CCS
    1
  • 1 Battery
    1
  • 1.1 Types of battery
    1
  • 1.2 Warning notices and safety regulations
    1
  • 1.3 Battery terminal connection
    1
  • 2 Checking battery
    2
  • 3 Charging battery
    3
  • 4 Disconnecting and connecting battery
    4
  • 4.1 Disconnecting and connecting battery
    4
  • 5 Removing and installing battery
    6
  • 5.1 Removing and installing battery beneath front left seat
    6
  • 5.2 Adapting battery data
    10
  • 6 Battery isolation igniter N253
    11
  • 6.1 Removing and installing battery isolation igniter N253
    11
  • 7 Jump start point
    13
  • 7.1 Removing and installing jump starting point
    13
  • 8 Starter, vehicles with automatic gearbox
    15
  • 8.1 Checking starter B
    15
  • 8.2 Starter, vehicles with 3.0 l, 213 kW TSI engine, automatic gearbox AL8
    15
  • 8.3 Starter, vehicles with 3.6 l FSI engine, 206 kW, automatic gearbox AG8
    18
  • 8.4 Starter, vehicles with 4.2 l FSI engine, 265 kW, automatic gearbox AG8
    21
  • 8.5 Starter, vehicles with 3.0 l, 176KW TDI engine, automatic gearbox AG8
    24
  • 8.6 Starter, vehicles with 4.2 l, 250 KW TDI engine, automatic gearbox AG8
    27
  • 9 Alternator
    30
  • 9.1 Securing B+ (battery positive) wire to alternator
    30
  • 9.2 Checking poly V-belt
    30
  • 9.3 Checking alternator C
    31
  • 9.4 Alternator 3.0 l, 213 kW TSI engine
    31
  • 9.5 Alternator, 3.6 l FSI engine, 206 kW
    34
  • 9.6 Alternator, vehicles with 4.2 l, 265 kW FSI engine
    37
  • 9.7 Alternator, 3.0-l TDI engine
    40
  • 9.8 Alternator, 4.2 l TDI engine, 250 kW
    43
  • 9.9 Removing and installing poly V-belt pulley on alternator
    46
  • 9.10 Removing and installing poly V-belt pulley with freewheel on alternator
    47
  • 9.11 Voltage regulator for alternator
    49
  • 10 Cruise control system (CCS)
    50
  • 10.1 General description
    50
  • 10.2 Activating and deactivating cruise control system (CCS)
    50
  • 11 Adaptive cruise control (ACC)
    51
  • 11.1 General description
    51
  • 11.2 Assembly overview - adaptive cruise control (ACC)
    52
  • 11.3 Removing and installing adaptive cruise control button E357
    52
  • 11.4 Adaptive cruise control unit J428
    52
  • 11.5 Calibrating adaptive cruise control
    56
  • 11.6 Initialising adaptive cruise control
    56
  • 12 Front scan system (Front Assist)
    57
  • 12.1 General description
    57
  • 12.2 Adaptive cruise control unit J428
    57
  • 12.3 Adaptive cruise control button E357
    57
  • 13 Start/stop system
    58
  • 13.1 General description
    58
  • 13.2 Start/stop operation switch E693
    59
  • 13.3 Voltage stabiliser J532
    59
  • Gauges, instruments
    61
  • 1 Dash panel insert
    61
  • 1.1 General description
    61
  • 1.2 Removing and installing dash panel insert
    61
  • 1.3 Renewing dash panel insert
    63
  • 1.4 Description of back of dash panel insert
    63
  • 1.5 Pin assignment of connectors on dash panel insert
    64
  • 1.6 Warning lamp symbols in dash panel insert
    64
  • 2 Service interval display
    66
  • 2.1 Resetting service interval display
    66
  • Windscreen wash/wipe system
    67
  • 1 windscreen wiper system
    67
  • 1.1 General description
    67
  • 1.2 Deactivating APP function of wiper motor
    68
  • 1.3 Assembly overview - windscreen wiper system
    68
  • 1.4 Removing and installing wiper arms
    69
  • 1.5 Removing and installing windscreen wiper system
    70
  • 1.6 Adjusting wiper blade park position
    76
  • 1.7 Removing and installing joint-free wiper
    77
  • 1.8 Rain and light sensor G397
    79
  • 1.9 Wiper motor control unit J400
    83
  • 2 Windscreen washer system
    85
  • 2.1 General description
    85
  • 2.2 Assembly overview - windscreen washer system
    85
  • 2.3 Removing and installing windscreen washer system reservoir
    87
  • 2.4 Windscreen and rear window washer pump V59
    89
  • 2.5 Windscreen washer fluid level sender G33
    90
  • 2.6 Spray jets for windscreen washer system
    90
  • 3 Rear window wiper system
    92
  • 3.1 General description
    92
  • 3.2 Assembly overview - rear window wiper system
    92
  • 3.3 Removing and installing rear window wiper
    93
  • 3.4 Adjusting rear window wiper park position
    95
  • 3.5 Removing and installing joint-free wiper
    96
  • 4 Rear window washer system
    97
  • 4.1 General description
    97
  • 4.2 Assembly overview - rear window washer system
    97
  • 4.3 Renewing spray jet
    98
  • 4.4 Adjusting spray jet
    98
  • 5 Headlight washer system
    99
  • 5.1 General description
    99
  • 5.2 Assembly overview - headlight washer system
    99
  • 5.3 Headlight washer system pump V11
    100
  • 5.4 Spray jet pop-up cylinder
    101
  • 5.5 Spray jet assembly
    102
  • 5.6 Adjusting headlight washer system spray jets
    103
  • 5.7 Bleeding headlight washer system
    103
  • 6 Washer fluid line hose couplings
    104
  • 7 Hose repair
    105
  • Lights, bulbs, switches - exterior
    106
  • 1 Operation and safety notes for gas discharge lamps
    106
  • 2 Headlight with halogen bulbs
    109
  • 2.1 General description
    109
  • 2.2 Assembly overview - halogen headlight
    109
  • 2.3 Removing and installing headlight
    111
  • 2.4 Adjusting headlight installation position
    112
  • 2.5 Replacing headlight bulbs
    114
  • 2.6 Removing and installing headlight range control motor
    119
  • 2.7 Repairing headlight retaining tabs
    120
  • 2.8 Converting headlights for use when driving on the left or right
    123
  • 2.9 Adjusting headlights
    126
  • 3.1 General description
    127
  • 3.3 Removing and installing headlight
    132
  • 3.4 Adjusting headlight installation position
    134
  • 3.6 Removing and installing headlight range control motor
    138
  • 3.7 Dynamic cornering light control motor
    139
  • 3.8 Removing and installing output module for daytime running light
    139
  • 3.9 Power output module for headlight
    140
  • 3.10 Gas discharge bulb control unit
    142
  • 3.11 Cornering light and headlight range control unit J745
    142
  • 3.12 Vehicle level sender
    144
  • 3.13 Repairing headlight retaining tabs
    145
  • 3.14 Converting headlights for use when driving on the left or right
    145
  • 3.15 Adjusting headlights
    146
  • 4 Gas discharge headlights with dynamic main beam regulation
    147
  • 4.1 General description
    147
  • 4.2 Assembly overview - gas discharge headlights with dynamic high beam control
    148
  • 4.3 Removing and installing headlight
    151
  • 4.4 Adjusting headlight installation position
    152
  • 4.6 Removing and installing headlight range control motor
    157
  • 4.7 Power output module for headlight
    158
  • 4.8 Gas discharge bulb control unit
    160
  • 4.9 Removing and installing output module
    160
  • 4.10 Cornering light and headlight range control unit J745
    161
  • 4.11 Vehicle level sender
    162
  • 4.12 Repairing headlight retaining tabs
    163
  • 4.13 Converting headlights for use when driving on the left or right
    164
  • 4.14 Adjusting headlights
    164
  • 5 Fog lights
    165
  • 5.1 Assembly overview - fog lights
    165
  • 5.2 Removing and installing fog light
    167
  • 5.3 Removing and installing fog light bulb
    170
  • 5.4 Checking fog lights
    171
  • 5.5 Adjusting fog lights
    171
  • 6 Turn signal repeater bulb and entry light in exterior mirror
    172
  • 6.1 Turn signal repeater bulb
    172
  • 6.2 Entry light in exterior mirror
    172
  • 7 Tail light clusters
    174
  • 7.1 Assembly overview - tail light cluster in side panel
    174
  • 7.2 Removing and installing tail light cluster in side panel
    175
  • 7.3 Removing and installing bulb carrier for tail light cluster in side panel
    176
  • 7.4 Assembly overview - tail light cluster in rear lid
    176
  • 7.5 Removing and installing tail light cluster in rear lid
    178
  • 8 Tail light cluster with LED
    182
  • 8.1 General description
    182
  • 8.2 Assembly overview - tail light cluster with LEDs in side panel
    182
  • 8.3 Removing and installing tail light cluster with light diodes in side panel
    183
  • 8.4 Replacing bulb of rear turn signal
    184
  • 8.5 Assembly overview - tail light cluster with LEDs in rear lid
    185
  • 8.6 Removing and installing tail light cluster with LEDS in rear lid
    186
  • 8.7 Renewing left reversing light bulb M16 or right reversing light bulb M17
    187
  • 9 Rear fog lights
    189
  • 9.1 Rear fog lights in rear bumper cover
    189
  • 10 Number plate light
    190
  • 10.1 Clipped number plate light X
    190
  • 10.2 Checking number plate light X
    191
  • 11 High-level brake light bulb M25
    192
  • 11.1 Removing and installing bulb for high-level brake light M25
    192
  • 11.2 Checking high-level brake light bulb M25
    193
  • 12 Turn signal in exterior mirror
    194
  • 12.1 Removing and installing turn signal repeater
    194
  • 13 Steering column switch
    195
  • 13.1 Assembly overview - steering column switch
    195
  • 13.2 Steering column switch module
    196
  • 13.3 Steering column electronics control unit J527
    197
  • 14 Interface for entry and start authorisation system
    200
  • 14.1 General description
    200
  • 14.2 Emergency release of ignition key
    200
  • 14.3 Entry and start authorisation switch E415
    201
  • 14.4 Entry and start authorisation control unit J518
    202
  • 14.5 Entry and start authorisation aerials and sensors
    203
  • 14.6 Entry and start authorisation button E408
    207
  • 15 Parking aid
    209
  • 15.1 General description
    209
  • 15.2 Assembly overview - parking aid
    209
  • 15.3 Parking aid control unit J446
    210
  • 15.4 Parking aid button E266
    213
  • 15.5 Front parking aid senders
    213
  • 15.6 Rear parking aid senders
    219
  • 15.7 Parking aid warning buzzer
    221
  • 16 Lane departure warning (Lane Assist)
    223
  • 16.1 General description
    223
  • 16.2 Assembly overview - lane departure warning
    224
  • 16.3 Removing and installing camera control unit J852
    225
  • 16.4 Removing and installing windscreen heater for lane departure warning Z67
    226
  • 16.5 Calibrating camera control unit J852
    226
  • 16.6 Coding camera control unit J852
    227
  • 16.7 Image processing control unit J851
    227
  • 16.8 Steering wheel vibration motor V331
    227
  • 16.9 Pitch rate sender G752
    228
  • 17 Lane change assist (Side Assist)
    230
  • 17.1 General description
    230
  • 17.2 Lane change assist control unit with radar sensor
    231
  • 17.3 Warning lamps for lane change assist system in exterior mirror
    231
  • 17.4 Calibrating lane change assistant (Side Assist)
    232
  • 17.5 Lane change assist control unit final control diagnosis
    239
  • 17.6 Coding lane change assist control unit
    239
  • 18 Reversing camera (rear assist)
    240
  • 18.1 General description
    240
  • 18.2 Reversing camera R189
    240
  • 18.3 Reversing camera system control unit J772
    242
  • 18.4 Calibrating reversing camera
    243
  • 19 Overhead view camera system
    248
  • 19.1 General description
    248
  • 19.2 Assembly overview - overhead view camera system
    248
  • 19.3 Right overhead view camera R245 or left overhead view camera R244
    249
  • 19.4 Front overhead view camera R243
    251
  • 19.5 Rear overhead view camera R246
    252
  • 19.6 Overhead view camera control unit J928
    253
  • 19.7 Overhead view camera system button
    254
  • 19.8 Calibrating overhead view camera system
    254
  • Lights, bulbs, switches - interior
    269
  • 1 Interior lights and switches
    269
  • 1.1 Footwell lights
    269
  • 2 Lights and switches in engine compartment
    271
  • 2.1 Bonnet contact switch F266
    271
  • 3 Lights and switches in dash panel
    272
  • 3.1 Light switch E1
    272
  • 3.3 Hazard warning light switch E3
    273
  • 3.4 Glove compartment light W6
    274
  • 3.5 Switches in centre of dash panel
    275
  • 3.7 Switch for electrically adjusted steering column
    276
  • 4 Lights and switches in front doors
    278
  • 4.1 Removing and installing bulb for background lighting in front door L164 / L165
    278
  • 4.2 Removing and installing decorative LED ring
    279
  • 4.3 Driver side switch element
    280
  • 4.4 Window regulator switch in front passenger door E107
    281
  • 4.5 Driver side interior locking button for central locking system E308
    282
  • 4.6 Front passenger side interior locking button for central locking system E309
    283
  • 4.8 Rear lid remote release button E233
    285
  • 4.9 Illumination for driver side/front passenger side door interior handle
    286
  • 4.10 Door warning lamps
    289
  • 4.11 Interior monitoring and vehicle inclination deactivation buttons
    292
  • 4.12 Module for exterior mirror adjustment
    293
  • 4.13 Button unit for seat with memory function
    294
  • 5 Lights and switches in rear doors
    297
  • 5.1 Rear left and right interior locking buttons for central locking system
    297
  • 5.2 Rear left and right window regulator switch (in door)
    297
  • 5.3 Ashtray illumination bulb L15
    298
  • 5.4 Rear left and right interior door handle illumination bulbs
    300
  • 5.6 Rear left and right door warning lamps
    302
  • 6 Lights and switches in luggage compartment
    303
  • 6.2 Button unit for split folding rear seat bench
    303
  • 6.3 Button for lowering rear end
    304
  • 6.4 Button to close rear lid in luggage compartment E406
    304
  • 6.5 Warning buzzer for electric rear lid
    305
  • 6.6 Luggage compartment light W3
    306
  • 6.7 Rear lid light W51
    307
  • 6.8 Rear lid lock unit F256
    309
  • 7 Lights and switches in roof trim
    310
  • 7.1 Front interior and reading light
    310
  • 7.2 Front passenger reading light W13 and driver side reading light W19
    311
  • 7.3 Button module for front interior/reading light
    312
  • 7.4 Three-button unit in roof trim
    312
  • 7.5 Sunroof switch E8
    313
  • 7.6 Garage door operating unit E284
    314
  • 7.7 Removing and installing illuminated vanity mirror W20 / W14
    314
  • 7.8 Rear reading lights
    315
  • 8 Lights and switches in centre console
    318
  • 8.1 Operating unit to regulate suspension height E281 and switch for wheel alignment
    318
  • 8.2 Switch module in centre console
    318
  • 8.3 Electromechanical parking brake button and auto-hold button
    319
  • 8.4 Heated rear seat switch with regulator
    320
  • 8.5 Seat heater button
    320
  • 8.6 Removing and installing light in rear centre console
    320
  • 8.7 12 V socket
    321
  • 8.8 Cigarette lighter U1
    321
  • 9 Horn
    322
  • 9.1 Removing and installing treble horn H2 and bass horn H7
    322
  • 9.2 Checking treble horn H2 and bass horn H7
    322
  • 10 Immobiliser
    323
  • 10.1 General description
    323
  • 10.2 Entry and start authorisation control unit J518
    323
  • 10.3 Adapting immobiliser
    323
  • 10.4 Ignition key
    323
  • 10.5 Online system test
    324
  • 11 Anti-theft alarm (ATA)
    325
  • 11.1 General description
    325
  • 11.2 Activating and deactivating anti-theft alarm
    325
  • 11.3 Interior monitor deactivation switch and deactivation button for vehicle inclination sender
    326
  • 11.4 Interior monitoring sensor with vehicle inclination sender
    326
  • 11.5 Central locking and anti-theft alarm system aerial R47
    327
  • 11.6 Alarm horn H12
    327
  • Wiring
    329
  • 1 Vehicle diagnosis, testing and information systems
    329
  • 2 Fuse holder
    330
  • 2.1 Removing and installing fuse holder
    330
  • 3 Relay carriers
    332
  • 3.1 Removing and installing relay carrier in driver footwell
    332
  • 4 Electronics boxes
    336
  • 5 Select Control units
    338
  • 5.1 On-board supply control unit J519
    338
  • 5.2 Data bus diagnostic interface J533
    341
  • 5.3 Convenience system central control unit J393
    342
  • 5.4 Trailer detector control unit J345
    347
  • 5.5 Control unit for electromechanical parking brake J540
    348
  • 5.6 Rear lid control unit J605
    348
  • 5.7 Heated rear seats control unit J786
    349
  • 6 Wiring harness and connector repairs
    351
Manufacturer's designation Electrical system
Manufacturer Volkswagen
Suitable for Touareg (2011) / Touareg FL (2015 > )
Suitable car types 7P5, 7P6
Category Reparaturanleitung

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