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Body Repairs

For Passat / Passat Variant

Original Volkswagen repair manual


22,67 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

3.756 KB

285 Sites

Detailed technical data

Immediately readable

This repair manual contains: Renewing right bracket, Renewing upper wheel housing longitudinal member and Repairing threads for securing subframe (suspension subframe). Show more
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Repair manual Passat / Passat Variant Body Repairs PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Vehicle identification data
    1
  • 1.1 Vehicle identification number
    1
  • 1.2 Type plate
    1
  • 1.3 Vehicle data sticker
    1
  • 2 Safety information
    2
  • 3 Gas vehicles
    3
  • 4 Moulded foam inserts
    4
  • 5 Galvanised body parts
    5
  • 5.1 Installing
    5
  • 5.2 Platform
    6
  • 6 Strengthened steel body panels
    7
  • 6.1 Installing
    7
  • 6.2 Platform
    8
  • 7 Laser welding
    11
  • 8 Body panel gaps/shut lines
    12
  • 8.1 Body - front
    12
  • 8.2 Body - rear
    15
  • 8.3 Body - rear (Variant)
    17
  • 9 Body dimensions
    19
  • 9.1 Body - front
    19
  • 9.2 Body - centre
    23
  • 9.3 Body - centre (Variant)
    29
  • 9.4 Body - rear
    32
  • 9.5 Body - rear (Variant)
    34
  • 9.6 Floor panel - front
    36
  • 9.7 Floor panel, centre
    38
  • 9.8 Floor panel - rear
    39
  • 10 Alignment bracket set
    41
  • 10.1 Overview
    41
  • 11 Portal gauge
    43
  • 11.1 Overview
    43
  • Body - front
    45
  • 1 Renewing right bracket
    45
  • 1.1 Tools
    45
  • 1.2 Removing
    45
  • 1.3 Installing
    47
  • 2 Renewing left bracket
    49
  • 2.1 Tools
    49
  • 2.2 Removing
    49
  • 2.3 Installing
    51
  • 3 Renewing retaining bracket (for subframe)
    53
  • 3.1 Removing
    53
  • 3.2 Installing
    54
  • 4 Renewing bumper bracket
    56
  • 4.1 Removing
    57
  • 4.2 Installing
    58
  • 5 Renewing upper wheel housing longitudinal member
    59
  • 5.1 Tools
    60
  • 5.2 Removing
    61
  • 5.3 Installing
    63
  • 6 Renewing front wheel housing
    66
  • 6.1 Tools
    66
  • 6.2 Removing
    67
  • 6.3 Installing
    68
  • 7 Renewing front longitudinal member
    75
  • 7.1 Tools
    75
  • 7.2 Removing
    76
  • 7.3 Installing
    78
  • 8 Renewing front longitudinal member - part section
    85
  • 8.1 Tools
    85
  • 8.2 Removing
    86
  • 8.3 Installing
    89
  • 9 Repairing threads for securing subframe (suspension subframe)
    91
  • 9.1 Tools
    91
  • 9.2 Contents of thread repair kit
    92
  • 9.3 Repairing thread
    92
  • Body - centre
    96
  • 1 Renewing roof
    96
  • 1.1 Tools
    96
  • 1.2 Removing
    98
  • 1.3 Installing
    99
  • 2 Renewing roof (Variant)
    109
  • 2.1 Tools
    109
  • 2.2 Removing
    111
  • 2.3 Installing
    112
  • 3 Renewing roof side member
    120
  • 3.1 Tools
    120
  • 3.2 Removing
    121
  • 3.3 Installing
    124
  • 3.4 Foam treating roof side member
    127
  • 4 Renewing front cross member for roof
    129
  • 4.1 Tools
    129
  • 4.2 Removing
    130
  • 4.3 Installing
    131
  • 5 Renewing roof reinforcement, vehicles with no sliding/tilting sunroof
    132
  • 5.1 Tools
    132
  • 5.2 Removing
    133
  • 5.3 Installing
    134
  • 6 Renewing rear roof cross member
    135
  • 6.1 Tools
    135
  • 6.2 Removing
    136
  • 6.3 Installing
    137
  • 7 Renewing rear roof cross member (Variant)
    138
  • 7.1 Tools
    138
  • 7.2 Removing
    139
  • 7.3 Installing
    140
  • 8 Renewing A-pillar
    143
  • 8.1 Tools
    143
  • 8.2 Removing
    144
  • 8.3 Installing
    145
  • 9 Renewing A-pillar reinforcement
    150
  • 9.1 Tools
    150
  • 9.2 Removing
    151
  • 9.3 Installing
    152
  • 10 Renewing B-pillar
    157
  • 10.1 Tools
    157
  • 10.2 Removing
    157
  • 10.3 Installing
    160
  • 11 Renewing inner B-pillar
    167
  • 11.1 Tools
    167
  • 11.2 Removing
    168
  • 11.3 Installing
    169
  • 12 Renewing B-pillar reinforcement
    171
  • 12.1 Tools
    172
  • 12.2 Removing
    172
  • 12.3 Installing
    175
  • 13 Renewing side member
    184
  • 13.1 Tools
    184
  • 13.2 Removing
    185
  • 13.3 Installing
    186
  • 14 Renewing front side member reinforcement
    193
  • 14.1 Tools
    193
  • 14.2 Removing
    194
  • 14.3 Installing
    195
  • 15 Renewing rear side member reinforcement
    200
  • 15.1 Tools
    200
  • 15.2 Removing
    201
  • 15.3 Installing
    202
  • Body - rear
    204
  • 1 Renewing cross panel
    204
  • 1.1 Tools
    205
  • 1.2 Removing
    206
  • 1.3 Installing
    207
  • 2 Renewing cross panel (Variant)
    211
  • 2.1 Tools
    211
  • 2.2 Removing
    212
  • 2.3 Installing
    214
  • 3 Renewing lock carrier
    218
  • 3.1 Tools
    218
  • 3.2 Removing
    218
  • 3.3 Installing
    219
  • 4 Renewing tail light mounting
    221
  • 4.1 Tools
    221
  • 4.2 Removing
    221
  • 4.3 Installing
    222
  • 5 Renewing tail light mounting (Variant)
    225
  • 5.1 Tools
    225
  • 5.2 Removing
    226
  • 5.3 Installing
    227
  • 6 Renewing C-pillar reinforcement (Variant)
    229
  • 6.1 Tools
    229
  • 6.2 Removing
    230
  • 6.3 Installing
    231
  • 7 Renewing D-pillar reinforcement - part section
    234
  • 7.1 Tools
    234
  • 7.2 Removing
    235
  • 7.3 Installing
    236
  • 8 Renewing inner D-pillar
    238
  • 8.1 Tools
    238
  • 8.2 Removing
    239
  • 8.3 Installing
    240
  • 9 Renewing rear longitudinal member - part section
    242
  • 9.1 Tools
    242
  • 9.2 Removing
    243
  • 9.3 Installing
    245
  • 10 Renewing side panel - part section
    248
  • 10.1 Tools
    248
  • 10.2 Removing
    249
  • 10.3 Installing
    251
  • 11 Renewing side panel - part section (Variant)
    256
  • 11.1 Tools
    256
  • 11.2 Removing
    257
  • 11.3 Installing
    259
  • 12 Renewing outer wheel housing liner
    264
  • 12.1 Tools
    264
  • 12.2 Removing
    265
  • 12.3 Installing
    266
  • 13 Renewing outer wheel housing liner (Variant)
    269
  • 13.1 Tools
    269
  • 13.2 Removing
    270
  • 13.3 Installing
    272
  • 14 Renewing spare wheel well
    275
  • 14.1 Removing
    276
  • 14.2 Installing
    277
Manufacturer's designation Body Repairs
Manufacturer Volkswagen
Suitable for Passat / Passat Variant (2005 - 2008)
Suitable car types 3C
Category Reparaturanleitung

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