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  • Examplepage for repair manual Electrical System
  • Examplepage for repair manual 2 Electrical System
  • Examplepage for repair manual 3 Electrical System

Electrical System

For MICROBUS / Typ 2 Bus/Caravelle / Typ 2 Kasten / Typ 2 Kombi/... / VAN

Original Volkswagen repair manual


11,39 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

3.409 KB

128 Sites

Detailed technical data

Immediately readable

This repair manual contains: Checking battery, Locations of first and second batteries, Dashboard insert repair, Repairing switch unit for optical and acoustic oil pressure warning, Fault finding, Repairing rear window wiper and washer system and Removing and installing electrically adjustable and heated mirror. Show more
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Repair manual Electrical System PDF download has the following content:

Chapter overview

  • Starter, Current supply
    1
  • 1 Checking battery
    1
  • 1.1 Checking battery
    1
  • 2 Checking acid level
    2
  • 2.1 Checking acid level
    2
  • 2.2 Checking specific gravity
    2
  • 2.3 Charging battery
    3
  • 2.4 Quick charging/starting boost
    3
  • 3 Battery handling
    3
  • 3.1 Battery handling
    3
  • 3.2 Removing and installing battery
    4
  • 4 Locations of first and second batteries
    4
  • 4.1 Locations of first and second batteries
    4
  • 4.2 Fault finding
    5
  • 4.3 Repairing starter
    6
  • 4.4 Fault finding - Starter motor turns too slowly to start engine
    7
  • 4.5 Fault finding - Starter does not turn
    8
  • 4.6 Removing and installing starter
    9
  • 4.8 Fault finding - Alternator warning lamp does not go out when speed increases
    11
  • 4.10 Checking resistance for preexciter current circuit
    14
  • 4.11 Removal and installation of alternator (45 A and 65 A types)
    15
  • 4.12 V-belt replacement
    18
  • 4.13 Removing and installing 65 A alternator (Bosch version)
    19
  • 4.14 Removing and installing 90 A alternator (Bosch version)
    21
  • 4.15 Repairing 45 AMP. and 65 AMP. alternators (Bosch version)
    22
  • 4.16 Repairing alternator (90 A Bosch version)
    28
  • Gauges, Instruments
    33
  • 1 Dashboard insert repair
    33
  • 1.1 Dashboard insert repair
    33
  • 1.2 Dashboard insert repair with clock
    33
  • 1.3 Dashboard insert repair without clock
    36
  • 1.4 Dashboard insert repair with rev counter
    42
  • 1.5 Rework instructions
    48
  • 2 Repairing switch unit for optical and acoustic oil pressure warning
    49
  • 2.1 Repairing switch unit for optical and acoustic oil pressure warning
    49
  • 2.2 How the optical and acoustic oil pressure warning system should work
    51
  • 3 Fault finding
    51
  • 3.1 Fault finding
    51
  • 3.2 Led does not blink when ignition is switched on
    51
  • 3.4 Removing and installing tachograph
    56
  • 3.5 Removing and installing dash insert
    58
  • 3.6 Removing and installing speedometer cable
    59
  • 3.7 Removing and installing fuel gauge sender
    62
  • 3.8 Fault finding - Checking fuel gauge (vehicles without fuse box/relay plate)
    63
  • 3.9 Fault finding - Checking fuel gauge (vehicles with fuse box/relay plate)
    64
  • 3.10 Fault finding
    65
  • 3.11 Removing and installing aerial
    66
  • Windscreen wipe and wash system
    68
  • 1 Repairing rear window wiper and washer system
    68
  • 1.1 Repairing rear window wiper and washer system
    68
  • 1.2 Repairing rear window wiper and washer system
    71
  • 1.3 Removing and installing rear wiper
    74
  • 1.4 Removing and installing rear window washer
    74
  • 1.5 Removing and installing wiper rubbers
    75
  • 1.6 Windscreen wiper system repair
    76
  • 1.7 Windscreen washer system
    77
  • 1.8 Repairing headlight washer system
    78
  • Lights, Lamps, Switches - exterior
    80
  • 1 Steering column switch repair
    80
  • 1.1 Steering column switch repair
    80
  • 1.2 Removal and installation of headlights
    85
  • 1.3 Auxilliary driving lights
    88
  • 1.4 Removing and installing headlights (caravelle carat)
    90
  • 1.5 Repairing fog lights
    92
  • 1.6 Removing and installing tail light
    93
  • 1.7 Rework instructions
    95
  • Lights, Lamps, Switches - interior
    96
  • 1 Removing and installing electrically adjustable and heated mirror
    96
  • 1.1 Removing and installing electrically adjustable and heated mirror
    96
  • 1.2 Removing external mirror
    96
  • 1.3 Installing external mirror
    97
  • Wiring
    98
  • 1 Removing and installing fuse box
    98
  • 1.1 Removing and installing fuse box
    98
  • 1.2 Removing and installing fuse box with relay plate
    99
  • 1.3 Routing of starter wiring
    103
  • 1.4 Removal and installation of main wiring loom
    106
  • 1.5 Removal and installation of wiring loom for dashboard
    108
  • 1.6 Fitting procedure for earthing straps
    110
  • 1.7 Routing of wiring in vehicle (Caravelle Carat)
    112
  • 1.8 Wiring in engine compartiment (1.9 I Digijet engine, near coil)
    114
  • 1.9 Wiring in engine compartment (1.9 Litre digijet engine)
    115
  • 1.10 Wiring in engine compartment (1.9 litre carburetor engine)
    116
  • 1.11 Wiring in engine compartment (Diesel and turbo diesel engines)
    118
  • 1.12 Wiring in engine compartment (diesel and turbo diesel engines)
    119
  • 1.13 Securing of earth strap from body to automatic gearbox
    120
  • 1.14 Attachment of earth strap from body to manual gearbox
    121
  • 1.15 Wiring in passenger compartment (first and second batteries)
    122
  • 1.16 Wiring in passenger compartment (first battery)
    123
  • 1.17 Securing of socket for tdc sender (45 A, 65 A and 90 A alternators)
    124
Manufacturer's designation Electrical System
Manufacturer Volkswagen
Suitable for MICROBUS / Typ 2 Bus/Caravelle / Typ 2 Kasten / Typ 2 Kombi/... / VAN (1980 - 1999)
Suitable car types 25
Category Reparaturanleitung

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