Name: Electric motor (210, LS1)
Brand: Volkswagen
SKU: CDGbf1b684dc4cd
Price: 19.37 EUR
Availability: InStock

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Repair manual e-UP! Electric motor PDF download has the following content:

Chapter overview

Technical data
1
1 Safety information
1
1.1 Safety precautions when working on a high-voltage system
1
1.2 Safety precautions when working in the vicinity of high-voltage components
2
1.4 Safety precautions when working on the cooling system
2
2 Repair instructions
3
2.1 Contact corrosion
3
2.2 Routing and attachment of lines
3
2.3 Rules for cleanliness when working on high-voltage system
3
3 Hazard classification of high-voltage system
5
Electric drive systems
12
1 High-voltage system
12
1.1 Overview of fitting locations - high-voltage system
12
1.2 Testing high-voltage components and high-voltage cables
14
2 Warning stickers
15
2.1 Checking warning stickers
15
3 High-voltage battery unit
20
3.1 Assembly overview - high-voltage battery
20
3.2 Visual inspection of high-voltage battery 1 AX2
26
3.3 Diagnosis of high-voltage battery 1 AX2
27
3.4 Removing and installing high-voltage battery 1 AX2
27
3.5 Raising high-voltage battery 1 AX2
35
3.6 Leakage test of high-voltage battery 1 AX2
38
3.7 Checking high-voltage battery 1 AX2 for leaks
39
3.8 Opening high-voltage battery 1 AX2
39
3.9 Voltage and insulation measurement
45
3.10 Opening electrical circuit
49
3.11 Closing high-voltage battery 1 AX2
52
3.12 Removing and installing module monitor control unit for batteries J497
56
3.13 Removing and installing switching unit for high-voltage battery SX6
58
3.14 Removing and installing battery regulation control unit J840
62
3.15 Removing and installing charge voltage control unit for high-voltage battery J966
65
3.16 Removing and installing high-voltage battery 1 AX2 wiring guide
65
3.17 Visual check of wiring harness
70
3.18 Removing and installing test lead for high-voltage battery 1 AX2
71
3.19 Discharging and charging capacitor
75
3.20 Removing and installing capacitors
76
3.21 Charging and discharging battery modules
77
3.22 Removing and installing battery modules
79
3.23 Removing and installing crash bar
125
4 Power and control electronics for electric drive
127
4.1 Assembly overview - power and control electronics for electric drive
127
4.2 Removing and installing power and control electronics for electric drive JX1
129
4.3 Removing and installing high-voltage system fuse 3 S353
134
5 Three-phase current drive
138
5.1 Assembly overview - three-phase current drive
138
5.2 Removing and installing cover for motor compartment
140
5.3 Removing and installing three-phase current drive VX54
141
5.4 Renewing three-phase current drive VX54
151
5.5 Calibrating three-phase current drive VX54
151
5.6 Removing and installing gearbox
152
5.7 Removing and installing drive motor temperature sender G712
152
5.8 Removing and installing drive motor rotor position sender 1 G713
154
6 Engine control unit
158
6.1 Assembly overview - engine control unit
158
6.2 Removing and installing engine control unit J623
159
6.3 Removing and installing bracket for engine (motor) control unit J623
162
7 High-voltage cables
164
7.1 General description
164
7.2 Overview of fitting locations - high-voltage cables
164
7.3 Removing and installing high-voltage wiring harness for drive motor PX2
165
8 Cooling system for high-voltage system
170
8.1 Assembly overview - high-voltage system cooling components
170
8.2 Coolant hose connection diagram
172
8.3 Checking cooling system for leaks
173
8.4 Draining and adding coolant
175
9 Coolant pump, regulation of cooling system
182
9.1 Assembly overview - coolant regulator unit
182
9.2 Removing and installing power and control electronics for electric drive V508
184
9.3 Removing and installing coolant pump for high temperature circuit V467
185
9.4 Removing and installing temperature sender after electric drive motor G788
186
10 Radiator and radiator fan
188
10.1 Assembly overview - radiator and radiator fan
188
10.2 Removing and installing radiator
190
10.3 Removing and installing cowling with radiator fan
193
10.4 Removing and installing radiator fan V7
194
11 High-voltage heater (PTC)
196
12 Electrical air conditioner compressor
197
13 De-energising high-voltage system
198
14 Recommissioning high-voltage system
200
15 Potential equalisation lines
201
15.1 Overview of fitting locations - potential equalisation lines
201
15.2 Potential equalisation lines - high-voltage battery 1 AX2
202
15.3 Potential equalisation lines - power and control electronics for electric drive JX1
203
15.4 Potential equalisation lines - charging unit 1 for high-voltage battery AX4
203
15.5 Potential equalisation lines - three-phase current drive VX54
204
15.6 Potential equalisation lines - high-voltage heater (PTC) Z115
204
15.7 Potential equalisation lines - electrical air conditioner compressor V470
205
16 Charging socket
206
16.1 Assembly overview - charging socket
206
16.2 Removing and installing high-voltage battery charging socket 1 UX4
207
16.3 Removing and installing actuator for high-voltage charging socket lock 1 F498
214
16.4 Manual release mechanism for charging socket
217
17 Charging unit for high-voltage battery
219
17.1 Assembly overview - charging unit for high-voltage battery
219
17.2 Removing and installing charging unit 1 for high-voltage battery AX4
220
17.3 Removing and installing bracket for charging unit 1 for high-voltage battery AX4
224
18 Driving sound and engine sound
226
18.1 Overview of fitting locations - driving sound and engine sound
226
18.2 Removing and installing engine sound generator control unit J943
227
18.3 Removing and installing actuator 1 for engine sound generator R257
228
19 Accelerator pedal
231
19.1 Assembly overview - accelerator module
231
19.2 Removing and installing accelerator pedal module
231

Manufacturer's designation	Electric motor (210, LS1)
Manufacturer	Volkswagen
Suitable for	e-UP! (2017)
Suitable car types	BL2
Engine code	EABA
Category	Reparaturanleitung

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