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  • Examplepage for repair manual Electric motor (210, LS1)
  • Examplepage for repair manual 2 Electric motor (210, LS1)
  • Examplepage for repair manual 3 Electric motor (210, LS1)

Electric motor (210, LS1)

For eUp!

Original Volkswagen repair manual


19,30 €7% VAT incl.

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Language: English

Digital PDF file

20.463 KB

237 Sites

Detailed technical data

Immediately readable

This repair manual contains: High-voltage components, Warning stickers, Power and control electronics for electric drive, Electric drive motor, Coolant pump, regulation of cooling system, Radiator, radiator fan, Driving sound and engine sound and Accelerator pedal. Show more
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Repair manual eUp! Electric motor PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety precautions when working on a high-voltage system
    1
  • 1.2 Safety precautions when working in the vicinity of high-voltage components
    2
  • 1.4 Safety precautions when working on the cooling system
    2
  • 2 Repair instructions
    3
  • 2.1 Contact corrosion
    3
  • 2.2 Routing and attachment of lines
    3
  • 2.3 Rules for cleanliness when working on high-voltage system
    3
  • 3 Hazard classification of high-voltage system
    5
  • Electric drive systems
    12
  • 1 High-voltage components
    12
  • 1.1 Overview of fitting locations - high-voltage components
    12
  • 1.2 Testing high-voltage components and high-voltage cables
    14
  • 2 Warning stickers
    15
  • 2.1 Checking warning stickers
    15
  • 3 High-voltage battery unit
    20
  • 3.1 Assembly overview - high-voltage battery
    20
  • 3.2 Visual inspection of high-voltage battery 1 AX2
    26
  • 3.3 Diagnosis of high-voltage battery 1 AX2
    27
  • 3.4 Removing and installing high-voltage battery 1 AX2
    27
  • 3.5 Raising high-voltage battery 1 AX2
    35
  • 3.6 Leakage test of high-voltage battery 1 AX2
    39
  • 3.7 Searching for leaks from high-voltage battery
    39
  • 3.8 Opening high-voltage battery 1 AX2
    40
  • 3.9 Voltage and insulation measurement
    45
  • 3.10 Opening electrical circuit
    49
  • 3.11 Closing high-voltage battery 1 AX2
    52
  • 3.12 Removing and installing module monitor control unit for batteries J497
    56
  • 3.13 Removing and installing switching unit for high-voltage battery SX6
    58
  • 3.14 Removing and installing battery regulation control unit J840
    62
  • 3.15 Removing and installing charge voltage control unit for high-voltage battery J966
    65
  • 3.16 Removing and installing high-voltage battery 1 AX2 wiring guide
    65
  • 3.17 Visual check of wiring harness
    70
  • 3.18 Removing and installing test lead for high-voltage battery 1 AX2
    71
  • 3.19 Discharging and charging capacitor
    75
  • 3.20 Removing and installing condenser
    76
  • 3.21 Charging and discharging battery modules
    77
  • 3.22 Removing and installing battery modules
    79
  • 3.23 Removing and installing crash bar
    124
  • 4 Power and control electronics for electric drive
    126
  • 4.1 Assembly overview - power and control electronics for electric drive
    126
  • 4.2 Removing and installing power and control electronics for electric drive
    128
  • 4.3 Removing and installing high-voltage system fuse 3 S353
    133
  • 5 Electric drive motor
    137
  • 5.1 Assembly overview - electric drive motor
    137
  • 5.2 Removing and installing engine cover
    139
  • 5.3 Removing and installing three-phase current drive VX54
    140
  • 5.4 Renewing three-phase current drive VX54
    150
  • 5.5 Calibrating three-phase current drive VX54
    150
  • 5.6 Removing and installing gearbox
    151
  • 5.7 Removing and installing drive motor temperature sender G712
    151
  • 5.8 Removing and installing drive motor rotor position sender 1 G713
    153
  • 6 Engine control unit
    157
  • 6.1 Assembly overview - engine control unit
    157
  • 6.2 Removing and installing engine control unit J623
    158
  • 6.3 Removing and installing bracket for engine/motor control unit J623
    161
  • 7 High-voltage cables
    163
  • 7.1 General description - high-voltage cables
    163
  • 7.2 Overview of fitting locations - high-voltage cables
    163
  • 7.3 Removing and installing high-voltage wiring harness for drive motor
    164
  • 8 Cooling system for high-voltage system
    169
  • 8.1 Assembly overview - high-voltage system cooling components
    169
  • 8.2 Coolant hose connection diagram
    171
  • 8.3 Checking cooling system for leaks
    172
  • 8.4 Draining and adding coolant
    174
  • 9 Coolant pump, regulation of cooling system
    181
  • 9.1 Assembly overview - coolant regulator unit
    181
  • 9.2 Removing and installing power and control electronics for electric drive V508
    183
  • 9.3 Removing and installing coolant pump for high temperature circuit V467
    184
  • 9.4 Removing and installing temperature sender after electric drive motor G788
    185
  • 10 Radiator, radiator fan
    187
  • 10.1 Assembly overview - radiator/radiator fan
    187
  • 10.2 Removing and installing radiator
    189
  • 10.3 Removing and installing cowling with radiator fan
    192
  • 10.4 Removing and installing radiator fan V7
    193
  • 11 High-voltage heater (PTC)
    195
  • 12 Electrical air conditioner compressor
    196
  • 13 De-energising high-voltage system
    197
  • 14 Re-energise high-voltage system
    199
  • 15 Potential equalisation lines
    200
  • 15.1 Overview of fitting locations - potential equalisation lines
    200
  • 15.2 Potential equalisation lines - high-voltage battery 1 AX2
    201
  • 15.3 Potential equalisation lines - power and control electronics for electric drive JX1
    202
  • 15.4 Potential equalisation lines - charging unit 1 for high-voltage battery AX4
    202
  • 15.5 Potential equalisation lines - three-phase current drive VX54
    203
  • 15.6 Potential equalisation lines - high-voltage heater (PTC) Z115
    203
  • 15.7 Potential equalisation lines - electrical air conditioner compressor V470
    204
  • 16 Charging socket
    205
  • 16.1 Assembly overview - charging socket
    205
  • 16.2 Removing and installing high-voltage battery charging socket 1 UX4
    206
  • 16.3 Removing and installing actuator for high-voltage charging socket lock 1 F498
    213
  • 16.4 Manual release mechanism for charging socket
    216
  • 17 Charging unit for high-voltage battery
    218
  • 17.1 Assembly overview - charging unit for high-voltage battery
    218
  • 17.2 Removing and installing charging unit 1 for high-voltage battery AX4
    219
  • 17.3 Removing and installing bracket for charging unit 1 for high-voltage battery AX4
    223
  • 18 Driving sound and engine sound
    225
  • 18.1 Overview of fitting locations - driving sound and engine sound
    225
  • 18.2 Removing and installing engine sound generator control unit J943
    226
  • 18.3 Removing and installing actuator 1 for engine sound generator R257
    227
  • 19 Accelerator pedal
    230
  • 19.1 Assembly overview - accelerator module
    230
  • 19.2 Removing and installing accelerator pedal module
    230
Manufacturer's designation Electric motor (210, LS1)
Manufacturer Volkswagen
Suitable for eUp! (ab 2014)
Suitable car types BL1
Engine code EABA
Category Reparaturanleitung

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