Name: Electric motor (210, LS1)
Brand: Volkswagen
SKU: CDGa6fe775b64bb
Price: 19.3 EUR
Availability: InStock

Content
Details
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Repair manual eUp! Electric motor PDF download has the following content:

Chapter overview

Technical data
1
1 Safety information
1
1.1 Safety precautions when working on a high-voltage system
1
1.2 Safety precautions when working in the vicinity of high-voltage components
2
1.4 Safety precautions when working on the cooling system
2
2 Repair instructions
3
2.1 Contact corrosion
3
2.2 Routing and attachment of lines
3
2.3 Rules for cleanliness when working on high-voltage system
3
3 Hazard classification of high-voltage system
5
Electric drive systems
12
1 High-voltage components
12
1.1 Overview of fitting locations - high-voltage components
12
1.2 Testing high-voltage components and high-voltage cables
14
2 Warning stickers
15
2.1 Checking warning stickers
15
3 High-voltage battery unit
20
3.1 Assembly overview - high-voltage battery
20
3.2 Visual inspection of high-voltage battery 1 AX2
26
3.3 Diagnosis of high-voltage battery 1 AX2
27
3.4 Removing and installing high-voltage battery 1 AX2
27
3.5 Raising high-voltage battery 1 AX2
35
3.6 Leakage test of high-voltage battery 1 AX2
39
3.7 Searching for leaks from high-voltage battery
39
3.8 Opening high-voltage battery 1 AX2
40
3.9 Voltage and insulation measurement
45
3.10 Opening electrical circuit
49
3.11 Closing high-voltage battery 1 AX2
52
3.12 Removing and installing module monitor control unit for batteries J497
56
3.13 Removing and installing switching unit for high-voltage battery SX6
58
3.14 Removing and installing battery regulation control unit J840
62
3.15 Removing and installing charge voltage control unit for high-voltage battery J966
65
3.16 Removing and installing high-voltage battery 1 AX2 wiring guide
65
3.17 Visual check of wiring harness
70
3.18 Removing and installing test lead for high-voltage battery 1 AX2
71
3.19 Discharging and charging capacitor
75
3.20 Removing and installing condenser
76
3.21 Charging and discharging battery modules
77
3.22 Removing and installing battery modules
79
3.23 Removing and installing crash bar
124
4 Power and control electronics for electric drive
126
4.1 Assembly overview - power and control electronics for electric drive
126
4.2 Removing and installing power and control electronics for electric drive
128
4.3 Removing and installing high-voltage system fuse 3 S353
133
5 Electric drive motor
137
5.1 Assembly overview - electric drive motor
137
5.2 Removing and installing engine cover
139
5.3 Removing and installing three-phase current drive VX54
140
5.4 Renewing three-phase current drive VX54
150
5.5 Calibrating three-phase current drive VX54
150
5.6 Removing and installing gearbox
151
5.7 Removing and installing drive motor temperature sender G712
151
5.8 Removing and installing drive motor rotor position sender 1 G713
153
6 Engine control unit
157
6.1 Assembly overview - engine control unit
157
6.2 Removing and installing engine control unit J623
158
6.3 Removing and installing bracket for engine/motor control unit J623
161
7 High-voltage cables
163
7.1 General description - high-voltage cables
163
7.2 Overview of fitting locations - high-voltage cables
163
7.3 Removing and installing high-voltage wiring harness for drive motor
164
8 Cooling system for high-voltage system
169
8.1 Assembly overview - high-voltage system cooling components
169
8.2 Coolant hose connection diagram
171
8.3 Checking cooling system for leaks
172
8.4 Draining and adding coolant
174
9 Coolant pump, regulation of cooling system
181
9.1 Assembly overview - coolant regulator unit
181
9.2 Removing and installing power and control electronics for electric drive V508
183
9.3 Removing and installing coolant pump for high temperature circuit V467
184
9.4 Removing and installing temperature sender after electric drive motor G788
185
10 Radiator, radiator fan
187
10.1 Assembly overview - radiator/radiator fan
187
10.2 Removing and installing radiator
189
10.3 Removing and installing cowling with radiator fan
192
10.4 Removing and installing radiator fan V7
193
11 High-voltage heater (PTC)
195
12 Electrical air conditioner compressor
196
13 De-energising high-voltage system
197
14 Re-energise high-voltage system
199
15 Potential equalisation lines
200
15.1 Overview of fitting locations - potential equalisation lines
200
15.2 Potential equalisation lines - high-voltage battery 1 AX2
201
15.3 Potential equalisation lines - power and control electronics for electric drive JX1
202
15.4 Potential equalisation lines - charging unit 1 for high-voltage battery AX4
202
15.5 Potential equalisation lines - three-phase current drive VX54
203
15.6 Potential equalisation lines - high-voltage heater (PTC) Z115
203
15.7 Potential equalisation lines - electrical air conditioner compressor V470
204
16 Charging socket
205
16.1 Assembly overview - charging socket
205
16.2 Removing and installing high-voltage battery charging socket 1 UX4
206
16.3 Removing and installing actuator for high-voltage charging socket lock 1 F498
213
16.4 Manual release mechanism for charging socket
216
17 Charging unit for high-voltage battery
218
17.1 Assembly overview - charging unit for high-voltage battery
218
17.2 Removing and installing charging unit 1 for high-voltage battery AX4
219
17.3 Removing and installing bracket for charging unit 1 for high-voltage battery AX4
223
18 Driving sound and engine sound
225
18.1 Overview of fitting locations - driving sound and engine sound
225
18.2 Removing and installing engine sound generator control unit J943
226
18.3 Removing and installing actuator 1 for engine sound generator R257
227
19 Accelerator pedal
230
19.1 Assembly overview - accelerator module
230
19.2 Removing and installing accelerator pedal module
230

Manufacturer's designation	Electric motor (210, LS1)
Manufacturer	Volkswagen
Suitable for	eUp! (ab 2014)
Suitable car types	BL1
Engine code	EABA
Category	Reparaturanleitung

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