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  • Examplepage for repair manual 2 Electric drive
  • Examplepage for repair manual 3 Electric drive

Electric drive

For ID.3

Original Volkswagen repair manual


18,51 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

22.746 KB

226 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing rear motor, Rear assembly mountings, Cooling system/coolant, Radiator, radiator fan, Warning stickers, High-voltage battery unit, Power and control electronics for electric drive, Electric drive motor, Vehicle noise/engine sound and Accelerator pedal. Show more
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Repair manual ID.3 Electric drive PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures for working on vehicles with high-voltage system
    1
  • 1.2 Safety precautions when working in the vicinity of high-voltage components
    2
  • 1.4 Safety precautions when working on the cooling system
    2
  • 2 Identification
    3
  • 2.1 Engine number/engine data
    3
  • 3 Repair instructions
    4
  • 3.1 Contact corrosion
    4
  • 3.2 Routing and attachment of lines
    4
  • 3.3 Fitting radiator and condensers
    4
  • 3.4 Using impact drivers
    4
  • 3.5 Rules for cleanliness
    5
  • 4 Hazard classification of high-voltage system
    6
  • Removing and installing engine
    13
  • 1 Removing and installing rear motor
    13
  • 1.1 Assembly overview – motor
    13
  • 1.2 Removing engine
    15
  • 1.3 Securing engine on engine and gearbox support
    22
  • 1.4 Installing engine
    26
  • 2 Rear assembly mountings
    31
  • Cooling
    32
  • 1 Cooling system/coolant
    32
  • 1.1 Connection diagram - coolant hoses
    32
  • 1.2 Overview of fitting locations – cooling system
    34
  • 1.3 Assembly overview – cooling system
    36
  • 1.4 Checking cooling system for leaks
    40
  • 1.5 Draining coolant
    43
  • 1.6 Filling cooling system
    44
  • 1.7 Checking filling quality
    54
  • 1.8 Removing and installing coolant expansion tank
    56
  • 2 Coolant pump, regulation of cooling system
    59
  • 2.1 Assembly overview - electric coolant pump
    59
  • 2.2 Removing and installing coolant pump for high-voltage battery V590
    60
  • 2.3 Removing and installing coolant pump for low-temperature circuit V468
    62
  • 2.4 Assembly overview – coolant valves
    63
  • 2.5 Removing and installing mixing valve for high-voltage battery pre-heating V683
    64
  • 2.6 Removing and installing temperature sensor G18
    67
  • 3 Radiator, radiator fan
    71
  • 3.1 Assembly overview - radiator/radiator fan
    71
  • 3.2 Assembly overview – radiator cowl and radiator fan
    71
  • 3.3 Removing and installing radiator module
    72
  • 3.4 Dismantling and assembling radiator module
    74
  • 3.5 Removing and installing radiator cowl with radiator fan
    77
  • 3.6 Removing and installing radiator fan V7
    78
  • 3.7 Removing and installing control motor for radiator roller blind V711
    79
  • Electric drive systems
    81
  • 1 High-voltage components
    81
  • 1.1 Overview of fitting locations - high-voltage components
    81
  • 2 Warning stickers
    82
  • 2.1 Checking warning stickers
    82
  • 3 High-voltage battery unit
    87
  • 3.1 Visual inspection of high-voltage battery 1 AX2
    87
  • 3.2 Diagnosis of high-voltage battery 1 AX2
    88
  • 3.3 Leakage test of high-voltage battery 1 AX2
    88
  • 3.4 Searching for leaks from high-voltage battery
    89
  • 3.5 Removing and installing high-voltage battery 1 AX2
    89
  • 3.6 Raising high-voltage battery 1 AX2
    109
  • 3.7 Opening high-voltage battery 1 AX2
    112
  • 3.8 Closing high-voltage battery 1 AX2
    113
  • 3.9 Voltage and insulation measurement
    118
  • 3.10 Opening electrical circuit
    120
  • 3.11 Removing and installing battery regulation control unit J840
    127
  • 3.12 Charging and discharging battery modules
    129
  • 3.13 Renewing lower part of battery housing
    130
  • 4 High-voltage battery components
    132
  • 4.1 Overview of fitting locations - battery modules
    132
  • 4.2 Assembly overview – high-voltage battery
    136
  • 4.3 Removing battery module
    147
  • 4.4 Installing battery module
    152
  • 4.5 Removing and installing battery modules control unit
    157
  • 4.6 Removing and installing connecting element
    159
  • 5 Power and control electronics for electric drive
    175
  • 5.1 Assembly overview - power and control electronics for electric drive
    175
  • 5.2 Removing and installing power and control electronics for electric drive
    175
  • 6 Electric drive motor
    185
  • 6.1 Assembly overview – electric drive motor
    185
  • 6.2 Calibrating three-phase current drive VX54
    187
  • 6.3 Removing and installing drive motor rotor position sender 1 G713
    187
  • 6.4 Leak testing of electric drive motor
    188
  • 7 Engine control unit
    199
  • 7.1 Assembly overview – engine/motor control unit
    199
  • 7.2 Removing and installing engine control unit J623
    199
  • 7.3 Removing and installing bracket for engine/motor control unit J623
    200
  • 8 De-energising high-voltage system
    201
  • 9 Re-energising high-voltage system
    203
  • 10 Potential equalisation lines
    204
  • 10.1 Overview of fitting locations - potential equalisation lines
    204
  • 11 Charging socket
    205
  • 11.1 Assembly overview – charging socket
    205
  • 11.2 Removing and installing high-voltage battery charging socket 1 UX4
    206
  • 11.3 Manual release mechanism for charging socket
    208
  • 12 Charging unit for high-voltage battery
    210
  • 12.1 Assembly overview – charging unit for high-voltage battery
    210
  • 12.2 Removing and installing charging unit 1 for high-voltage battery AX4
    210
  • 13 Vehicle noise/engine sound
    215
  • 13.1 Overview of fitting locations – vehicle noise/engine sound
    215
  • 13.2 Removing and installing engine sound generator module 1 RX21
    215
  • 14 Accelerator pedal
    217
  • 14.1 Assembly overview - accelerator module
    217
  • 14.2 Removing and installing accelerator pedal module GX2
    217
  • 15 Voltage converter A19
    219
  • 15.1 Assembly overview - voltage converter A19
    219
  • 15.2 Removing and installing voltage converter A19
    219
Manufacturer's designation Electric drive
Manufacturer Volkswagen
Suitable for ID.3 (2020 >)
Suitable car types E11
Engine code EBJC, EBJD
Category Reparaturanleitung

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