Bodywork, 2007▸

Chapter overview

• Bonnet, Tailgate
  1
• 1 Bonnet
  1
• 1.1 Bonnet - exploded view
  1
• 1.2 Removing and installing
  2
• 1.3 Gaining access to the Hoodlock Module after power loss
  2
• 2 Tailgate
  3
• 2.1 Tailgate - exploded view
  3
• 2.2 Removing and installing tailgate
  3
• Front doors/Door components/Central locking system
  5
• 1 Front door
  5
• 1.1 Front door - exploded view
  5
• 1.2 Removing and installing door
  6
• 1.3 Removing and installing door check strap
  6
• 1.4 Removing and installing door lock
  6
• 1.5 Removing and installing window lifter and door window
  7
• 1.6 Installing expanding nuts and clip for armrest
  8
• 1.7 Removing and installing outer door handle
  8
• Bumpers
  9
• 1 Front bumper
  9
• 1.1 Front bumper- exploded view
  9
• 1.2 Removing and installing front bumper
  10
• 2 Painting of Pick-up polypropylene bumpers
  11
• 2.1 Facilities and equipment
  11
• 2.2 Process materials
  11
• 2.3 Process sequence
  11
• Exterior equipment
  12
• 1 Exterior equipment
  12
• 1.1 Removing and installing radiator grille
  12
• 1.2 Removing and installing door mirror
  12
• Interior equipment
  13
• 1 Interior mirror
  13
• 1.1 Removing and installing interior mirror
  13
• 1.2 Bonding retaining plate for interior mirror
  13
• 2 Sill panel trims
  15
• 2.1 Removing and installing sill panel trim
  15
• 3 Compartments, covers and trim
  16
• 3.1 Removing and installing centre console, handbrake lever grip and trim
  16
• 3.2 Removing and installing driver's side compartment
  17
• 3.3 Removing and installing glove box
  17
• 3.4 Removing and installing cupholder
  17
• 3.5 Removing and installing side dash cover
  18
• 3.6 Removing and installing sunvisor
  18
• Passenger protection
  19
• 1 Front seat belts
  19
• 1.1 Front seat belt - exploded view
  19
• 1.2 Removing and installing front seat belts
  19
• 1.3 Removing front belt latch
  20
• 2 Inspecting seat belts
  21
• 2.1 Checking webbing strap
  21
• 2.2 Checking inertia reel (locking effect)
  22
• 2.3 Belt latch - Functional check
  22
• 2.4 Checking securing parts and anchorage points
  23
• Trim/Insulation
  24
• 1 Trim
  24
• 1.1 Removing and installing dash panel
  24
• 1.2 Removing and installing front door trim panel
  26
• Seat frames
  28
• 1 Front seat
  28
• 1.1 Front seat base - exploded view
  28
• 1.2 Front seat backrest - exploded view
  29
• 1.3 Front seat headrest - exploded view
  30
• 1.4 Removing and installing front seat
  30
• 1.5 Removing and installing front seat backrest
  31