Bodywork, 2004▸

Chapter overview

• Bonnet, Tailgate
  1
• 1 Bonnet
  1
• 2 Tailgate
  2
• 2.1 Tailgate - exploded view
  2
• 2.2 Removing and installing tailgate
  2
• Front doors/Door components/Central locking system
  4
• 1 Front door
  4
• 1.1 Front door - exploded view
  4
• 1.2 Removing and installing door
  5
• 1.3 Removing and installing door check strap
  5
• 1.4 Removing and installing door lock
  5
• 1.5 Removing and installing window lifter and door window
  6
• 1.6 Installing expanding nuts and clip for armrest
  7
• 1.7 Removing and installing outer door handle
  7
• Bumpers
  8
• 1 Front bumper
  8
• 1.1 Front bumper- exploded view
  8
• 1.2 Removing and installing front bumper
  9
• 2 Painting of Pick-up polypropylene bumpers
  10
• 2.1 Facilities and equipment
  10
• 2.2 Process materials
  10
• 2.3 Process sequence
  10
• Exterior equipment
  11
• 1 Exterior equipment
  11
• 1.1 Removing and installing radiator grille
  11
• 1.2 Removing and installing door mirror
  11
• Interior equipment
  12
• 1 Interior mirror
  12
• 1.1 Removing and installing interior mirror
  12
• 1.2 Bonding retaining plate for interior mirror
  12
• 2 Sill panel trims
  14
• 2.1 Removing and installing sill panel trim
  14
• 3 Compartments, covers and trim
  15
• 3.1 Removing and installing centre console, handbrake lever grip and trim
  15
• 3.2 Removing and installing driver's side compartment
  16
• 3.3 Removing and installing glove box
  16
• 3.4 Removing and installing cupholder
  16
• 3.5 Removing and installing side dash cover
  17
• 3.6 Removing and installing sunvisor
  17
• Passenger protection
  18
• 1 Front seat belts
  18
• 1.1 Front seat belt - exploded view
  18
• 1.2 Removing and installing front seat belts
  18
• 1.3 Removing front belt latch
  19
• 2 Inspecting seat belts
  20
• 2.1 Checking webbing strap
  20
• 2.2 Checking inertia reel (locking effect)
  21
• 2.3 Belt latch - Functional check
  21
• 2.4 Checking securing parts and anchorage points
  22
• Trim/Insulation
  23
• 1 Trim
  23
• 1.1 Removing and installing dash panel
  23
• 1.2 Removing and installing front door trim panel
  25
• Seat frames
  27
• 1 Front seat
  27
• 1.1 Front seat base - exploded view
  27
• 1.2 Front seat backrest - exploded view
  28
• 1.3 Front seat headrest - exploded view
  29
• 1.4 Removing and installing front seat
  29
• 1.5 Removing and installing front seat backrest
  30