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  • Examplepage for repair manual 6-speed manual gearbox 0BB and 02Q
  • Examplepage for repair manual 2 6-speed manual gearbox 0BB and 02Q
  • Examplepage for repair manual 3 6-speed manual gearbox 0BB and 02Q

6-speed manual gearbox 0BB and 02Q

For Tiguan

Original Volkswagen repair manual


28,15 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

16.965 KB

368 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch operation, Selector mechanism, Removing and installing gearbox, Assembly mounting, Bevel box, Output shaft and Differential. Show more
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Repair manual Tiguan 6-speed manual gearbox 0BB and 02Q PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.2 Safety precautions when working on vehicles with a start/stop system
    2
  • 1.3 All-wheel drive - notes on performance test
    2
  • 2 Identification
    3
  • 2.1 Gearbox identification
    3
  • 3 Technical data
    5
  • 3.1 Allocation gearbox - engine
    5
  • 3.2 Capacities
    7
  • 3.3 Calculation of gear ratios
    7
  • 4 Overview - power transmission
    9
  • 4.1 Overview - power transmission - front-wheel drive
    9
  • 4.2 Overview - power transmission - all-wheel drive
    11
  • 5 Electrical components
    13
  • 5.1 Overview of fitting locations - electrical components
    13
  • 6 Repair notes
    14
  • 6.1 General repair instructions
    14
  • Clutch
    17
  • 1 Clutch operation
    17
  • 1.1 Overview of fitting locations – clutch mechanism
    17
  • 1.2 Assembly overview - pedal cluster
    19
  • 1.3 Assembly overview - clutch hydraulics
    21
  • 1.4 Assembly overview - clutch release mechanism
    24
  • 1.5 Removing and installing bearing bush
    25
  • 1.6 Checking clutch master cylinder and clutch slave cylinder
    26
  • 1.7 Removing and installing clutch position sender G476
    26
  • 1.8 Removing and installing return spring
    27
  • 1.9 Removing and installing over-centre spring
    29
  • 1.10 Removing and installing clutch pedal
    32
  • 1.11 Removing and installing mounting bracket
    33
  • 1.12 Removing and installing clutch master cylinder
    38
  • 1.13 Removing and installing bleeder
    38
  • 1.14 Removing and installing lines for clutch mechanism
    40
  • 1.15 Removing and installing clutch slave cylinder together with release bearing
    43
  • 1.16 Bleeding clutch mechanism
    44
  • 1.17 Repairing clutch release mechanism
    46
  • 2 Clutch
    48
  • 2.1 Determining make of clutch
    48
  • 2.2 Assembly overview - clutch
    49
  • 2.3 Removing and installing clutch
    52
  • Controls, housing
    66
  • 1 Selector mechanism
    66
  • 1.1 Installation position - selector mechanism
    66
  • 1.2 Assembly overview - gear knob and cover
    68
  • 1.3 Assembly overview - selector mechanism
    69
  • 1.4 Removing and installing gear knob
    70
  • 1.5 Removing and installing selector mechanism
    72
  • 1.6 Repairing selector mechanism
    76
  • 1.7 Adjusting selector mechanism
    79
  • 1.8 Checking selector mechanism
    82
  • 2 Removing and installing gearbox
    83
  • 2.1 Removing gearbox
    83
  • 2.2 Installing gearbox
    137
  • 2.3 Specified torques for gearbox
    173
  • 3 Assembly mounting
    175
  • 3.1 Assembly overview - assembly mountings
    175
  • 4 Bevel box
    178
  • 4.1 Assembly overview - bevel box
    178
  • 4.2 Distinguishing between different types of bevel boxes
    179
  • 4.3 Removing bevel box
    180
  • 4.4 Installing bevel box
    186
  • 5 Transporting gearbox
    191
  • 6 Gear oil
    192
  • 6.1 Distinguishing between different manual gearbox types when filling oil
    192
  • 6.2 Checking gear oil level
    192
  • 7 Securing to engine and gearbox support
    196
  • 7.1 Installing manual gearbox to engine and gearbox support
    196
  • 7.2 Installing bevel box to engine and gearbox support
    197
  • 8 Dismantling and assembling gearbox
    199
  • 8.1 Schematic overview - gearbox
    199
  • 8.2 Assembly overview - gearbox
    201
  • 8.3 Assembly overview - gearbox housing and selector mechanism
    203
  • 8.4 Assembly overview - selector unit
    205
  • 8.5 Assembly overview - shafts, differential, selector mechanism
    206
  • 8.6 Assembly overview - selector forks
    210
  • 8.7 Renewing selector shaft seal
    210
  • 8.8 Dismantling and assembling gearbox
    212
  • 9 Gearbox housing, clutch housing
    228
  • 9.1 Assembly overview - gearbox housing
    228
  • 9.2 Assembly overview - clutch housing
    230
  • 9.3 Repairing gearbox housing
    231
  • 9.4 Repairing clutch housing
    239
  • Gears, shafts
    243
  • 1 Input shaft
    243
  • 1.1 Assembly overview - input shaft
    243
  • 1.2 Dismantling and assembling input shaft
    244
  • 1.3 Renewing input shaft seal
    248
  • 2 Output shaft
    250
  • 2.1 Assembly overview - output shaft
    250
  • 2.2 Dismantling and assembling output shaft
    258
  • 2.3 Adjusting output shaft
    280
  • Final drive - differential
    291
  • 1 Oil seals
    291
  • 1.1 Overview of fitting locations - seals
    291
  • 1.2 Renewing left seal
    292
  • 1.3 Renewing right oil seal
    295
  • 2 Differential
    303
  • 2.1 Assembly overview - differential
    303
  • 2.2 Dismantling and assembling differential
    308
  • 2.3 Adjusting differential
    319
  • 3 Adjustment overview
    324
  • 4 Components of bevel box
    325
  • 4.1 Assembly overview - components of bevel box
    325
  • 4.2 Renewing bevel box seals
    330
  • 4.3 Renewing output flange and redetermining thickness of shim
    352
  • 4.4 Renewing needle bearing (polygon bearing) and oil seal for right flange shaft
    353
  • 5 Gear oil
    357
  • 5.1 Checking gear oil level
    357
Manufacturer's designation 6-speed manual gearbox 0BB and 02Q
Manufacturer Volkswagen
Suitable for Tiguan (2016)
Suitable car types AD1
Transmission designations 02Q, 02QA, 0BB
Transmission types HVS, GVT, HDU, HDV, GXC, GRF, GNE, KDM, KDN, KDQ, KDS, KDU, KNR, KNS, KNU, KNY, KPA, KNX, KDR, KXW, KXX, KXZ, KZS, KZW, LHD, FUR, JLU, JMA, KRM, KXD, LNP, LNZ, LPA, KZU, LWN, MHA, NEH, LMN, MAX, MAY, MDL, NFL, NFN, NFP, NFU, NGB, NGC, NGD, HJH, JLW, JLZ, JLT, JQN, JRC, JRD, JRF, JRK, FUQ, FUS, GUM, GVU, HCR, HJR, HJS, HJT, HJW, HJX, JET, KDT, JYS, JYT, JYV, KDL, KDP, KDX, KNP, KNQ, KNT, KDY, KDZ, KNV, KNW, KNZ, GQU, HJY, HVT, 02Q, KZN, KZV, KXU, KXV, KRN, KSC, KXY, KZT, LHC, LNM, LPR, LPT, LWP, MKH, MPG, MRW, NFR, NFV, JLV, JLX, JLY, JRA, JRB, JRE, JLR, FUP, FWZ, JLS, JBS, LHB, LRR, LMT, LQU, LXM, LZV, MJS, NFZ
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