Name: 6-speed manual gearbox 0AJ
Brand: Volkswagen
SKU: CDGf8ef92b3b40b
Price: 29.58 EUR
Availability: InStock

Content
Details
Reviews

Repair manual 6-speed manual gearbox 0AJ PDF download has the following content:

Chapter overview

Technical data
1
1 Safety precautions
1
1.1 Safety precautions for vehicles with a start-stop system
1
2 Identification
2
2.1 Gearbox identification
2
3 Identification codes, assembly allocation, ratios and capacities
3
3.5 Identification codes, assembly allocation and capacities, Passat 2006 ►
6
3.6 Identification code, assembly allocation, transmission ratios and capacities, Passat 2011 ►
7
3.7 Identification codes, assembly allocation and capacities, Eos 2006 ►
8
3.9 Identification codes, assembly allocation, ratios and capacities, Touran 2003 ►
12
3.10 Calculation of gear ratios
13
4 Overview - power transmission
15
5 General repair instructions
17
Clutch
20
1 Clutch mechanism
20
1.1 Overview - clutch actuation
20
1.2 Assembly overview, pedal cluster with clutch pedal switch F36 , only Touran up to 05.03
22
1.3 Only Touran up to 05.03 - removing and installing clutch pedal switch F36
23
1.5 Removing and installing over-centre spring
27
1.6 Removing and installing clutch pedal
51
1.7 Removing and installing mounting bracket
78
1.8 Removing and installing master cylinder
114
1.9 Removing and installing clutch position sender G476
120
1.10 Assembly overview - hydraulics (LHD)
122
1.11 Assembly overview - hydraulics (RHD)
124
1.12 Removing and installing slave cylinder
125
1.13 Bleeding clutch system
127
2 Clutch release mechanism
129
2.1 Assembly overview - clutch release mechanism
129
2.2 Repairing clutch release mechanism
130
3 Clutch
132
3.1 Assembly overview - clutch
132
3.2 Removing and installing clutch
134
Controls, housing
138
1 Selector mechanism
138
1.1 Installation position of selector mechanism
138
1.2 Overview - selector mechanism
139
1.3 Assembly overview - gear knob and cover
139
1.4 Removing and installing gear knob with gaiter and noise insulation
141
1.5 Assembly overview - Gear lever and selector housing
147
1.6 Dismantling and assembling selector mechanism (from 11.06)
151
1.7 Assembly overview - Selector cables
156
1.8 Removing and installing selector mechanism
164
1.9 Adjusting selector mechanism
168
2 Removing and installing gearbox
171
2.1 Removing and installing gearbox, Touran (except vehicles with 1.2 l engine)
171
2.2 Removing and installing gearbox, Touran (only vehicles with 1.2 l engine)
185
2.3 Removing and installing gearbox, Golf 2004 ►
201
2.4 Removing and installing gearbox, Golf 2009 ► with 1.2 l engine
215
2.6 Removing and installing gearbox, Golf Plus with 1.2 l engine
249
2.7 Removing and installing gearbox, Golf Plus with 1.4 l engine
263
2.8 Removing and installing gearbox, Passat 2006 ► and Eos
279
2.9 Removing and installing gearbox - Scirocco
291
3 Transporting gearbox
307
4 Securing to engine and gearbox support
308
5 Gear oil
310
5.1 Checking gear oil level
310
5.2 Fill with gear oil
311
6 Dismantling and assembling gearbox
313
6.1 Overview - gearbox
313
6.2 Overview - dismantling and assembling gearbox
314
6.4 Assembly overview - removing and installing clutch housing
317
6.6 Dismantling and assembling gearbox
319
7 Gearbox housing and clutch housing
335
7.1 Assembly overview - gearbox housing and clutch housing
335
8 Gearbox housing cover
338
8.1 Assembly overview - gearbox housing cover
338
8.2 Repairing gearbox housing cover
339
9 Selector unit
341
9.1 Assembly overview - selector unit
341
9.2 Repairing selector unit
342
10 Selector forks
344
10.1 Assembly overview - selector forks
344
10.2 Repairing selector forks
345
Gears, shafts
349
1 Input shaft
349
1.1 Assembly overview - input shaft
349
1.2 Dismantling and assembling input shaft
352
1.3 Renewing input shaft seal
360
2 Output shaft
362
2.1 Assembly overview - output shaft
362
2.2 Dismantling and assembling output shaft
365
Final drive - differential
371
1 Oil seals
371
1.1 Renewing left flange shaft oil seal with gearbox installed
371
1.2 Renewing right flange shaft oil seal with gearbox installed
372
2 Differential
376
2.1 Assembly overview - differential
376
2.2 Dismantling and assembling differential
378
2.3 Adjusting differential
382

Manufacturer's designation	6-speed manual gearbox 0AJ
Manufacturer	Volkswagen
Suitable for	Golf (2004 - 2007) / Touran (2003 - 2011) / Passat / Passat Variant (2005 - 2008) / Golf Plus (2005 - 2007) / EOS (2006) / Scirocco (2008) / Golf (2009) / Golf Plus (2009) / Passat/Passat Variant (2011 >)
Suitable car types	1K1, 3C, 5M, 1F, 137, 5K1, 521, 362, 365
Transmission designations	0AJ
Transmission types	GPN, HBL, HPB, FVG, HBJ, GVW, GQG, GJB, GMT, JPG, KRG, LHX, LHY, LNY, NBW, NBX, MHS, MHT, MHU, MNZ, NBY, NBZ, JJX, JJY
Category	Reparaturanleitung

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