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  • Examplepage for repair manual 6-speed manual gearbox 02S
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  • Examplepage for repair manual 6-speed manual gearbox 02S
  • Examplepage for repair manual 2 6-speed manual gearbox 02S
  • Examplepage for repair manual 3 6-speed manual gearbox 02S

6-speed manual gearbox 02S

For Jetta [MX]

Original Volkswagen repair manual


21,49 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

12.799 KB

268 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch mechanism, Removing and installing gearbox, Assembly mountings, Gearbox housing, clutch housing, Output shaft, Differential and Adjustment overview. Show more
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Repair manual Jetta [MX] 6-speed manual gearbox 02S PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 2 Identification
    3
  • 2.1 Gearbox identification
    3
  • 3 Repair instructions
    5
  • 3.1 General repair instructions
    5
  • 4 Technical data
    10
  • 4.1 Capacities
    10
  • 4.2 Allocation gearbox - engine
    10
  • 4.3 Calculation of gear ratios
    10
  • 5 Overview - power transmission
    12
  • 5.1 Overview - power transmission - front-wheel drive
    12
  • 6 Electrical components
    14
  • 6.1 Overview of fitting locations - electrical components
    14
  • Clutch
    16
  • 1 Clutch mechanism
    16
  • 1.1 Assembly overview - pedal cluster
    16
  • 1.2 Assembly overview - clutch hydraulics
    18
  • 1.3 Assembly overview - clutch release mechanism
    22
  • 1.4 Removing and installing clutch pedal
    24
  • 1.5 Removing and installing over-centre spring
    25
  • 1.6 Removing and installing return spring
    29
  • 1.7 Removing and installing mounting bracket
    32
  • 1.8 Removing and installing bearing bush
    37
  • 1.9 Removing and installing clutch master cylinder
    39
  • 1.10 Removing and installing clutch slave cylinder
    39
  • 1.11 Removing and installing lines for clutch mechanism
    41
  • 1.12 Bleeding clutch mechanism
    44
  • 1.13 Checking clutch master cylinder and clutch slave cylinder
    46
  • 1.14 Removing and installing clutch position sender G476
    46
  • 1.15 Repairing clutch release mechanism
    47
  • 2 Clutch
    49
  • 2.1 Determining make of clutch
    49
  • 2.2 Assembly overview - clutch
    50
  • 2.3 Removing and installing clutch
    53
  • Controls, housing
    69
  • 1 Selector mechanism
    69
  • 1.1 Installation position - selector mechanism
    69
  • 1.2 Assembly overview – gear knob and cover
    70
  • 1.3 Assembly overview - selector mechanism
    70
  • 1.4 Removing and installing gear knob
    72
  • 1.5 Removing and installing selector mechanism
    74
  • 1.6 Adjusting selector mechanism
    82
  • 1.7 Checking selector mechanism
    86
  • 1.8 Renewing selector shaft seal
    86
  • 2 Removing and installing gearbox
    88
  • 2.1 Specified torques for gearbox
    88
  • 2.2 Removing gearbox
    88
  • 2.3 Installing gearbox
    105
  • 3 Assembly mountings
    115
  • 3.1 Assembly overview - assembly mountings
    115
  • 4 Transporting gearbox
    119
  • 5 Dismantling and assembling gearbox
    121
  • 5.1 Schematic overview - gearbox
    121
  • 5.2 Assembly overview - cover for gearbox housing and 5th/6th gear
    122
  • 5.3 Assembly overview - gearbox housing and selector mechanism
    124
  • 5.4 Assembly overview - selector unit
    126
  • 5.5 Assembly overview - input shaft, output shafts, differential, selector rods
    126
  • 5.6 Assembly overview - selector forks
    128
  • 5.7 Repairing selector unit
    131
  • 5.8 Repairing selector forks
    133
  • 5.9 Removing cover for gearbox housing and 5th and 6th gears
    138
  • 5.10 Dismantling and assembling gearbox
    146
  • 5.11 Installing cover for gearbox housing and 5th and 6th gears
    163
  • 6 Gearbox housing, clutch housing
    170
  • 6.1 Assembly overview - gearbox housing
    170
  • 6.2 Assembly overview - clutch housing
    173
  • 6.3 Assembly overview - gearbox housing cover
    175
  • 6.4 Repairing gearbox housing
    176
  • 6.5 Repairing clutch housing
    183
  • 6.6 Repairing gearbox housing cover
    188
  • 7 Securing to engine and gearbox support
    192
  • 8 Gear oil
    193
  • 8.1 Checking gear oil level
    193
  • 8.2 Draining and filling gear oil
    193
  • Gears, shafts
    197
  • 1 Input shaft
    197
  • 1.1 Assembly overview - input shaft
    197
  • 1.2 Dismantling and assembling input shaft
    199
  • 1.3 Adjusting input shaft
    205
  • 2 Output shaft
    211
  • 2.1 Assembly overview - output shaft
    211
  • 2.2 Dismantling and assembling output shaft
    214
  • 2.3 Adjusting output shaft
    228
  • 3 Reverse shaft
    234
  • 3.1 Assembly overview - reverse shaft
    234
  • 3.2 Dismantling and assembling reverse shaft
    236
  • Final drive - differential
    240
  • 1 Oil seals
    240
  • 1.1 Overview of fitting locations - seals
    240
  • 1.2 Renewing left seal
    240
  • 1.3 Renewing right seal
    243
  • 1.4 Renewing input shaft seal
    248
  • 2 Differential
    251
  • 2.1 Assembly overview - differential
    251
  • 2.2 Dismantling and assembling differential
    253
  • 2.3 Adjusting differential
    260
  • 3 Adjustment overview
    264
Manufacturer's designation 6-speed manual gearbox 02S
Manufacturer Volkswagen
Suitable for Jetta [MX] (2018 >)
Suitable car types BU3
Transmission designations 02S
Transmission types JAU, FND, GPS, GQM, GQP, HGG, GXV, GQN, GQL, GLB, FYG, FNG, JXR, JYG, JYJ, JYL, KKP, KVY, KRX, HHS, HXP, HYG, JCK, JCQ, KRZ, KVT, KVV, KVW, KVX, KVZ, KWA, KWB, KWC, KWD, LKA, MDP, MUE, MUF, MAW, MCB, MFR, MJJ, MUJ, MYP, JCN, JWX, JCL, JCM, JCP, JWN, JWP, JXP, JYH, JYK
Category Reparaturanleitung

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