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  • Examplepage for repair manual 6-speed manual gearbox 02Q, 0BB
  • Examplepage for repair manual 2 6-speed manual gearbox 02Q, 0BB
  • Examplepage for repair manual 3 6-speed manual gearbox 02Q, 0BB

6-speed manual gearbox 02Q, 0BB

For Jetta [MX]

Original Volkswagen repair manual


29,15 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

19.562 KB

384 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch mechanism, Bevel box, Removing and installing gearbox, Assembly mountings, Front differential lock, Gearbox housing, clutch housing, Output shaft, Seals and Adjustment overview. Show more
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Repair manual Jetta [MX] 6-speed manual gearbox 02Q, 0BB PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.2 Safety measures when working on vehicles with a start/stop system
    2
  • 2 Identification
    3
  • 2.1 Gearbox identification
    3
  • 3 Repair notes
    6
  • 3.1 General repair instructions
    6
  • 4 Technical data
    10
  • 4.1 Capacities
    10
  • 4.2 Allocation gearbox - engine
    10
  • 4.3 Calculation of gear ratios
    11
  • 5 Overview - power transmission
    12
  • 5.1 Overview - power transmission - front-wheel drive
    12
  • 6 Electrical components
    14
  • 6.1 Overview of fitting locations - electrical components
    14
  • Clutch
    16
  • 1 Clutch mechanism
    16
  • 1.1 Assembly overview - pedal cluster
    16
  • 1.2 Assembly overview - clutch hydraulics
    18
  • 1.3 Assembly overview - clutch release mechanism
    23
  • 1.4 Removing and installing clutch pedal
    24
  • 1.5 Removing and installing over-centre spring
    26
  • 1.6 Removing and installing return spring
    30
  • 1.7 Removing and installing mounting bracket
    33
  • 1.8 Removing and installing bearing bush
    39
  • 1.9 Removing and installing clutch master cylinder
    40
  • 1.10 Removing and installing clutch slave cylinder together with release bearing
    41
  • 1.11 Removing and installing lines for clutch mechanism
    42
  • 1.12 Removing and installing bleeder
    46
  • 1.13 Bleeding clutch mechanism
    48
  • 1.14 Checking clutch master cylinder and clutch slave cylinder
    49
  • 1.15 Removing and installing clutch position sender G476
    49
  • 1.16 Repairing clutch release mechanism
    50
  • 2 Clutch
    53
  • 2.1 Determining make of clutch
    53
  • 2.2 Assembly overview - clutch
    54
  • 2.3 Removing and installing clutch
    57
  • Controls, housing
    74
  • 1 Bevel box
    74
  • 1.1 Assembly overview - bevel box
    74
  • 1.2 Removing bevel box
    76
  • 1.3 Installing bevel box
    85
  • 2 Selector mechanism
    91
  • 2.1 Installation position - selector mechanism
    91
  • 2.2 Assembly overview – gear knob and cover
    91
  • 2.3 Assembly overview - selector mechanism
    92
  • 2.4 Removing and installing gear knob
    94
  • 2.5 Removing and installing selector mechanism
    96
  • 2.6 Adjusting selector mechanism
    106
  • 2.7 Checking selector mechanism
    110
  • 2.8 Renewing selector shaft seal
    110
  • 3 Removing and installing gearbox
    113
  • 3.1 Specified torques for gearbox
    113
  • 3.2 Removing gearbox
    113
  • 3.3 Installing gearbox
    143
  • 4 Assembly mountings
    159
  • 4.1 Assembly overview - assembly mountings
    159
  • 5 Front differential lock
    163
  • 5.1 Assembly overview - front differential lock
    163
  • 5.2 Allocation of front differential lock
    163
  • 5.3 Removing front differential lock
    163
  • 5.4 Installing front differential lock
    167
  • 6 Transporting gearbox
    171
  • 6.1 Transporting gearbox
    171
  • 6.2 Transporting front differential lock
    172
  • 7 Dismantling and assembling gearbox
    173
  • 7.1 Schematic overview - gearbox
    173
  • 7.2 Assembly overview - gearbox
    175
  • 7.3 Assembly overview - gearbox housing and selector mechanism
    177
  • 7.4 Assembly overview - selector unit
    179
  • 7.5 Assembly overview - input shaft, output shafts, differential, selector rods
    180
  • 7.6 Assembly overview - selector forks
    184
  • 7.7 Renewing selector shaft seal
    185
  • 7.8 Dismantling and assembling gearbox
    187
  • 8 Gearbox housing, clutch housing
    208
  • 8.1 Assembly overview - gearbox housing
    208
  • 8.2 Assembly overview - clutch housing
    210
  • 8.3 Repairing gearbox housing
    212
  • 8.4 Repairing clutch housing
    221
  • 9 Securing to engine and gearbox support
    224
  • 9.1 Installing manual gearbox to engine and gearbox support
    224
  • 9.2 Installing bevel box or front differential lock to engine and gearbox support
    225
  • 10 Gear oil
    227
  • 10.1 Distinguishing between different manual gearbox types when filling oil
    227
  • 10.2 Checking gear oil level
    227
  • Gears, shafts
    232
  • 1 Input shaft
    232
  • 1.1 Assembly overview - input shaft
    232
  • 1.2 Dismantling and assembling input shaft
    233
  • 1.3 Renewing input shaft seal
    239
  • 2 Output shaft
    241
  • 2.1 Assembly overview - output shaft
    241
  • 2.2 Dismantling and assembling output shaft
    248
  • 2.3 Adjusting output shaft
    277
  • Final drive - differential
    289
  • 1 Gear oil
    289
  • 1.1 Checking gear oil level
    289
  • 2 Seals
    296
  • 2.1 Overview of fitting locations - oil seals
    296
  • 2.2 Renewing left seal
    298
  • 2.3 Renewing right seal
    301
  • 3 Differential
    316
  • 3.1 Assembly overview - differential
    316
  • 3.2 Dismantling and assembling differential
    321
  • 3.3 Adjusting differential
    335
  • 4 Adjustment overview
    340
  • 5 Components of bevel box
    341
  • 5.1 Assembly overview - components of bevel box
    341
  • 5.2 Renewing output flange and redetermining thickness of shim
    343
  • 5.3 Renewing needle bearing (polygon bearing) and oil seal for right flange shaft
    344
  • 5.4 Renewing bevel box seals
    348
  • 6 Components of front differential lock
    361
  • 6.1 Assembly overview - components of front differential lock
    361
  • 6.2 Checking function
    363
  • 6.3 Removing and installing pump V181
    363
  • 6.4 Removing and installing coupling for front differential lock
    365
  • 6.5 Removing and installing differential lock control unit J647
    365
  • 6.6 Renewing seals for front differential lock
    366
  • 6.7 Renewing ball bearing for flange shaft
    370
  • 7 Oil for front differential lock
    373
  • 7.1 Checking oil level for front differential lock
    373
  • 7.2 Draining and filling oil for front differential lock
    374
Manufacturer's designation 6-speed manual gearbox 02Q, 0BB
Manufacturer Volkswagen
Suitable for Jetta [MX] (2018 >)
Suitable car types BU3
Transmission designations 02Q, 02QA, 0BB
Transmission types HVS, GVT, HDU, HDV, GXC, GRF, GNE, KDM, KDN, KDQ, KDS, KDU, KNR, KNS, KNU, KNY, KPA, KNX, KDR, KXW, KXX, KXZ, KZS, KZW, LHD, FUR, JLU, JMA, KRM, KXD, LNP, LNZ, LPA, KZU, LWN, MHA, NEH, LMN, MAX, MAY, MDL, NFL, NFN, NFP, NFU, NGB, NGC, NGD, HJH, JLW, JLZ, JLT, JQN, JRC, JRD, JRF, JRK, FUQ, FUS, GUM, GVU, HCR, HJR, HJS, HJT, HJW, HJX, JET, KDT, JYS, JYT, JYV, KDL, KDP, KDX, KNP, KNQ, KNT, KDY, KDZ, KNV, KNW, KNZ, GQU, HJY, HVT, 02Q, KZN, KZV, KXU, KXV, KRN, KSC, KXY, KZT, LHC, LNM, LPR, LPT, LWP, MKH, MPG, MRW, NFR, NFV, JLV, JLX, JLY, JRA, JRB, JRE, JLR, FUP, FWZ, JLS, JBS, LHB, LRR, LMT, LQU, LXM, LZV, MJS, NFZ
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