6-speed automatic gearbox 09G

Chapter overview

• Technical data
  1
• 1 Safety information
  1
• 1.1 General safety provisions
  1
• 1.2 Safety precautions when using test and measuring equipment during a road test
  2
• 1.3 Safety precautions when tow-starting or towing
  2
• 2 Identification
  3
• 2.1 Gearbox identification
  3
• 2.2 Identification of torque converter
  3
• 3 Repair instructions
  5
• 3.1 General information
  5
• 3.2 Rules for cleanliness
  5
• 3.3 General repair instructions
  6
• 3.4 Gaskets and seals
  7
• 3.5 Nuts and bolts
  8
• 4 Technical data
  9
• 4.1 Allocation gearbox - engine
  9
• 4.2 Capacities
  9
• Torque converter
  10
• 1 Torque converter
  10
• 1.1 Assembly overview - torque converter
  10
• 1.2 Draining torque converter
  11
• 1.3 Removing and installing torque converter oil seal
  12
• 1.4 Removing and installing torque converter
  13
• 1.5 Checking torque converter
  14
• Controls, housing
  15
• 1 ATF circuit
  15
• 1.1 Assembly overview - ATF circuit
  15
• 1.2 Removing and installing ATF cooler
  15
• 2 ATF
  18
• 2.1 Checking ATF level
  18
• 2.2 Draining and filling ATF
  22
• 3 Removing and installing gearbox
  26
• 3.1 Removing gearbox
  26
• 3.2 Installing gearbox
  34
• 3.3 Specified torques for gearbox
  36
• 4 Transporting gearbox
  38
• 5 Securing to engine and gearbox support
  40
• 6 Selector mechanism
  42
• 6.1 Assembly overview - selector mechanism
  42
• 6.2 Manual release from position P
  43
• 6.3 Removing and installing selector mechanism
  45
• 6.4 Checking selector mechanism
  50
• 6.5 Checking and adjusting selector lever cable
  52
• 6.6 Removing and installing multifunction switch
  54
• 6.7 Adjusting multifunction switch
  57
• 6.8 Renewing selector shaft seal
  59
• Gears, control
  61
• 1 ATF system
  61
• 1.1 Removing and installing sump
  61
• 1.2 Removing and installing ATF strainer
  63
• 2 Valve body
  65
• 2.1 Assembly overview – valve body
  65
• 2.2 Removing and installing valve body
  71
• Final drive - differential
  75
• 1 Seals
  75
• 1.1 Renewing left seal
  75
• 1.2 Renewing right seal
  78
• 2 Gearbox control system
  82
• 2.1 Removing and installing gearbox control unit
  82