6-speed automatic gearbox 09G

Chapter overview

• Technical data
  1
• 1 Safety information
  1
• 1.1 General safety provisions
  1
• 1.3 Safety precautions when tow-starting or towing
  2
• 2 Identification
  3
• 2.1 Gearbox identification
  3
• 2.2 Identification of torque converter
  3
• 3 Repair notes
  4
• 3.1 General information
  4
• 3.2 Rules for cleanliness
  4
• 3.3 General repair instructions
  5
• 3.4 Gaskets and seals
  6
• 3.5 Nuts and bolts
  7
• 4 Technical data
  8
• 4.1 Capacities
  8
• 4.2 Allocation gearbox - engine
  8
• 5 Electrical components
  9
• 5.1 Overview of fitting locations - electrical components
  9
• Torque converter
  13
• 1 Torque converter
  13
• 1.1 Assembly overview - torque converter
  13
• 1.2 Removing and installing torque converter
  14
• 1.3 Draining torque converter
  15
• 1.4 Checking torque converter
  16
• 1.5 Removing and installing torque converter oil seal
  16
• Controls, housing
  18
• 1 ATF circuit
  18
• 1.1 Assembly overview - ATF circuit
  18
• 1.2 Removing and installing ATF cooler
  18
• 2 ATF
  21
• 2.1 Checking ATF level
  21
• 2.2 Draining and filling ATF
  24
• 3 Removing and installing gearbox
  28
• 3.1 Specified torques for gearbox
  28
• 3.2 Removing gearbox
  30
• 3.3 Installing gearbox
  65
• 4 Transporting gearbox
  68
• 5 Securing to engine and gearbox support
  69
• 6 Selector mechanism
  71
• 6.1 Assembly overview - selector mechanism
  71
• 6.2 Checking selector mechanism
  73
• 6.3 Emergency release from position P
  74
• 6.4 Removing and installing selector mechanism
  75
• 6.5 Removing and installing selector lever handle
  81
• 6.6 Moving push-button in the handle to installation position
  83
• 6.7 Removing and installing gear selector cable
  85
• 6.8 Checking and adjusting selector lever cable
  87
• 6.9 Removing and installing multifunction switch
  90
• 6.10 Adjusting multifunction switch
  92
• 6.11 Renewing selector shaft seal
  93
• Gears, control
  95
• 1 ATF system
  95
• 1.1 Removing and installing oil sump
  95
• 1.2 Removing and installing ATF strainer
  96
• 2 Valve body
  98
• 2.1 Assembly overview - valve body
  98
• 2.2 Removing and installing valve body
  100
• 2.3 Removing and installing wiring harness for solenoid valves and senders
  102
• Final drive - differential
  106
• 1 Oil seals
  106
• 1.1 Overview of fitting locations - seals
  106
• 1.2 Renewing left seal
  106
• 1.3 Renewing right oil seal
  109
• 2 Gearbox control system
  112
• 2.1 Removing and installing gearbox control unit
  112