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  • Examplepage for repair manual 5-speed manual gearbox 0A4
  • Examplepage for repair manual 2 5-speed manual gearbox 0A4
  • Examplepage for repair manual 3 5-speed manual gearbox 0A4

5-speed manual gearbox 0A4

For Golf / Golf Variant / Golf [MX] / Golf Variant [MX]

Original Volkswagen repair manual


17,42 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

11.783 KB

211 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch operation, Selector mechanism, Removing and installing gearbox, Gear oil, Output shaft and Differential. Show more
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Repair manual 5-speed manual gearbox 0A4 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 2 Identification
    2
  • 2.1 Gearbox identification
    2
  • 3 Repair notes
    3
  • 3.1 General repair instructions
    3
  • 4 Technical data
    6
  • 4.1 Capacities
    6
  • 4.2 Allocation gearbox - engine
    6
  • 4.3 Calculation of gear ratios
    6
  • 5 Overview - power transmission
    8
  • 5.1 Overview - power transmission - front-wheel drive
    8
  • 6 Electrical components
    10
  • 6.1 Overview of fitting locations - electrical components
    10
  • Clutch
    11
  • 1 Clutch operation
    11
  • 1.1 Assembly overview - pedal cluster
    11
  • 1.2 Assembly overview - clutch hydraulics
    14
  • 1.3 Assembly overview - clutch release mechanism
    17
  • 1.4 Removing and installing clutch pedal
    18
  • 1.5 Removing and installing over-centre spring
    19
  • 1.6 Removing and installing return spring
    21
  • 1.7 Removing and installing mounting bracket
    24
  • 1.8 Removing and installing bearing bush
    28
  • 1.9 Removing and installing clutch master cylinder
    29
  • 1.10 Removing and installing clutch slave cylinder
    29
  • 1.11 Removing and installing lines for clutch mechanism
    31
  • 1.12 Bleeding clutch mechanism
    33
  • 1.13 Checking clutch master cylinder and clutch slave cylinder
    34
  • 1.14 Removing and installing clutch position sender G476
    34
  • 1.15 Repairing clutch release mechanism
    35
  • 2 Clutch
    37
  • 2.1 Assembly overview - clutch
    37
  • 2.2 Removing and installing clutch
    40
  • Controls, housing
    52
  • 1 Selector mechanism
    52
  • 1.1 Installation position - selector mechanism
    52
  • 1.2 Assembly overview - gear knob and cover
    53
  • 1.3 Assembly overview - selector mechanism
    54
  • 1.4 Removing and installing gear knob
    55
  • 1.5 Removing and installing selector mechanism
    57
  • 1.6 Adjusting selector mechanism
    63
  • 1.7 Checking selector mechanism
    66
  • 1.8 Renewing oil seal for selector shaft
    66
  • 2 Removing and installing gearbox
    68
  • 2.1 Specified torques for gearbox
    68
  • 2.2 Removing gearbox
    68
  • 2.3 Installing gearbox
    84
  • 3 Assembly mountings
    93
  • 3.1 Assembly overview - assembly mountings
    93
  • 4 Transporting gearbox
    95
  • 5 Dismantling and assembling gearbox
    96
  • 5.1 Schematic overview - gearbox
    96
  • 5.2 Assembly overview - cover for gearbox housing and 5th gear
    98
  • 5.3 Assembly overview - gearbox housing and selector mechanism
    99
  • 5.4 Assembly overview - selector unit
    100
  • 5.5 Assembly overview - input shaft, output shafts, differential, selector rods
    101
  • 5.6 Assembly overview - selector forks
    102
  • 5.7 Repairing selector unit
    103
  • 5.8 Repairing selector forks
    104
  • 5.9 Removing cover for gearbox housing and 5th gear
    108
  • 5.10 Dismantling and assembling gearbox
    114
  • 5.11 Installing cover for gearbox housing and 5th gear
    126
  • 6 Gearbox housing, clutch housing
    130
  • 6.1 Assembly overview - gearbox housing
    130
  • 6.2 Assembly overview - clutch housing
    132
  • 6.3 Repairing gearbox housing
    133
  • 6.4 Repairing clutch housing
    140
  • 7 Installing to engine and gearbox support
    146
  • 8 Gear oil
    147
  • 8.1 Checking gear oil level
    147
  • 8.2 Draining and filling gear oil
    147
  • Gears, shafts
    150
  • 1 Input shaft
    150
  • 1.1 Assembly overview - input shaft
    150
  • 1.2 Dismantling and assembling input shaft
    153
  • 1.3 Adjusting input shaft
    159
  • 2 Output shaft
    164
  • 2.1 Assembly overview - output shaft
    164
  • 2.2 Dismantling and assembling output shaft
    167
  • 2.3 Adjusting output shaft
    177
  • 3 Reverse shaft
    184
  • 3.1 Assembly overview - reverse shaft
    184
  • 3.2 Dismantling and assembling reverse shaft
    185
  • Final drive - differential
    188
  • 1 Oil seals
    188
  • 1.1 Overview of fitting locations - seals
    188
  • 1.2 Renewing left oil seal
    189
  • 1.3 Renewing right oil seal
    191
  • 1.4 Renewing input shaft seal
    195
  • 2 Differential
    197
  • 2.1 Assembly overview - differential
    197
  • 2.2 Dismantling and assembling differential
    198
  • 2.3 Adjusting differential
    203
  • 3 Adjustment overview
    207
Manufacturer's designation 5-speed manual gearbox 0A4
Manufacturer Volkswagen
Suitable for Golf (Mexiko) (2014 >) / Golf Variant (Mexiko) (2015 >) / Golf [MX] (2018 >) / Golf Variant [MX] (2018 >)
Suitable car types AU1, AU2, BX6
Transmission designations 0A4
Transmission types FNE, GTB, GQR, HGN, GQQ, JVF, KCD, KJF, KPF, KQM, KRY, KWK, LEL, LFZ, LHP, LHW, LLL, LUB, MDZ, LEA, MDM, MUC, HDR, HGR, HJE, HNV, JCW, JCR, HJK, HQS, JCS, JCT, JCU, JCV, JCX, JCY, JQP, KBL, KBM, KBN, KBP
Category Reparaturanleitung

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