THE CAR REPAIR SHOP
0
Home » Manuals » 6-speed-manual-gearbox-OA8
  • Examplepage for repair manual 6-speed-manual-gearbox-OA8
  • Examplepage for repair manual 2 6-speed-manual-gearbox-OA8
  • Examplepage for repair manual 3 6-speed-manual-gearbox-OA8
  • Examplepage for repair manual 6-speed-manual-gearbox-OA8
  • Examplepage for repair manual 2 6-speed-manual-gearbox-OA8
  • Examplepage for repair manual 3 6-speed-manual-gearbox-OA8

6-speed-manual-gearbox-OA8

For Polo

Original Volkswagen repair manual


14,87 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

6.804 KB

176 Sites

Detailed technical data

Immediately readable

This repair manual contains: Repairing clutch mechanism, Removing and installing gearbox, Input shaft, Output shaft for 1st through 4th gears, Adjustment overview and Differential. Show more
Secure Payment via PayPal, credit card, direct debit and more
PayPal Logo SEPA Lastschrift Logo Giropay Logo Sofort Überweisung Logo

Repair manual Polo 6-speed-manual-gearbox-OA8 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Gearbox identification
    1
  • 1.1 Location on gearbox
    1
  • 1.2 Identification code, assembly allocation and capacities
    1
  • 2 Overview - power transmission
    4
  • 3 Calculating overall gear ratio “i”
    6
  • 4 General repair notes
    7
  • 4.1 Contact corrosion!
    7
  • 4.2 Repair instructions
    7
  • Clutch
    10
  • 1 Repairing clutch mechanism
    10
  • 1.1 Overview
    10
  • 1.2 Assembly overview - pedal cluster
    11
  • 1.3 Distinguishing between clutch pedal switches F36
    12
  • 1.4 Removing and installing clutch pedal switch F36 with rectangular housing
    12
  • 1.5 Removing and installing clutch pedal switch F36 with round housing
    13
  • 1.6 Removing and installing over-centre spring
    14
  • 1.7 Removing and installing mounting bracket
    15
  • 1.8 Removing and installing clutch pedal
    18
  • 1.9 Assembly overview - hydraulics (LHD)
    20
  • 1.10 Assembly overview - hydraulics (RHD)
    22
  • 1.11 Removing and installing master cylinder
    24
  • 1.12 Bleeding clutch system
    26
  • 2 Repairing clutch release mechanism
    28
  • 2.1 Removing pipe/hose line and bleeder from and installing on slave cylinder
    29
  • 2.2 Removing and installing slave cylinder with release bearing
    29
  • 2.3 Removing and installing pipe/hose line
    30
  • 2.4 Renewing input shaft seal
    32
  • 3 Repairing clutch
    35
  • Controls, housing
    38
  • 1 Repairing selector mechanism
    38
  • 1.1 Installation position of selector mechanism
    38
  • 1.2 Removing and installing gear knob and cover
    40
  • 1.4 Repairing gear lever and selector housing (through 05.06)
    42
  • 1.5 Repairing gear lever and selector housing (from 06.06)
    44
  • 1.6 Assembly overview - removing and installing selector cables
    46
  • 1.7 Removing and installing selector mechanism
    48
  • 1.8 Adjusting selector mechanism
    51
  • 1.9 Functional check
    53
  • 2 Removing and installing gearbox
    55
  • 2.1 Removing gearbox
    57
  • 2.2 Installing gearbox
    62
  • 3 Checking gear oil
    68
  • 4 Dismantling and assembling gearbox
    70
  • 4.1 Overview - gearbox
    70
  • 4.2 Assembly overview
    70
  • 4.3 Assembly overview - removing and installing gearbox housing and selector unit
    72
  • 4.5 Installing to engine and gearbox support
    75
  • 4.6 Assembly order, gearbox »without« retaining ring A for input shaft sealing cover
    76
  • 4.7 Assembly order, gearbox »with« retaining ring A for input shaft sealing cover
    86
  • 5 Repairing gearbox housing
    97
  • 6 Repairing clutch housing
    107
  • 7 Repairing selector unit
    111
  • 8 Repairing selector forks
    114
  • Gears, shafts
    117
  • 1 Input shaft
    117
  • 1.1 Dismantling and assembling input shaft
    117
  • 2 Output shaft for 1st through 4th gears
    124
  • 2.1 Dismantling and assembling output shaft for 1st through 4th gears
    124
  • 2.2 Adjusting output shaft for 1st through 4th gears
    136
  • 3 Output shaft for 5th, 6th and reverse gears
    142
  • 3.1 Dismantling and assembling output shaft for 5th, 6th and reverse gears
    142
  • 3.2 Adjusting output shaft for 5th, 6th and reverse gears
    152
  • Final drive - differential
    158
  • 1 Renewing flange shaft oil seals with gearbox installed
    158
  • 1.1 Renewing oil seal for left flange shaft
    158
  • 1.2 Renewing seal for right flange shaft
    159
  • 2 Adjustment overview
    162
  • 3 Differential
    163
  • 3.1 Dismantling and assembling differential
    163
  • 3.2 Adjusting differential
    168
Manufacturer's designation 6-speed-manual-gearbox-OA8
Manufacturer Volkswagen
Suitable for Polo (2005 - 2007)
Suitable car types 9N4
Transmission designations 0A8
Transmission types FSM, HDS, KDV, FJW, FLB, JNC, JRX, KYA, KPB, LNK
Category Reparaturanleitung

There are no reviews for this product at the moment.

Similar repair manuals

Fault finding, Power transmission

Examplepage for repair manual Fault finding, Power transmission

For Polo / Polo Sedan (2002 - 2007) / Polo (2005 - 2007)

4,47 € Details

6-speed-automatic-gearbox-09G

Examplepage for repair manual 6-speed-automatic-gearbox-09G

For Polo (2005 - 2007)

8,75 € Details

4 - Cyl. injection engine (2 valves, roller rocker fingers)

Examplepage for repair manual 4 - Cyl. injection engine (2 valves, roller rocker fingers)

For Polo (2005 - 2007) / Polo (2005 - 2007)

12,33 € Details

Electrical system

Examplepage for repair manual Electrical system

For Polo Sedan (2003 - 2005) / Polo (2005 - 2007)

26,88 € Details

4-cylinder-diesel-engine-with-unit-injector

Examplepage for repair manual 4-cylinder-diesel-engine-with-unit-injector

For Polo (2005 - 2007)

15,24 € Details

3-Zyl. Dieselmotor

Examplepage for repair manual 3-Zyl. Dieselmotor

For Polo (2005 - 2007)

15,82 € Details

Electrical System, General Information

Examplepage for repair manual Electrical System, General Information

For Polo Sedan (2003 - 2005) / Caddy Base (1999 - 2006) / Caddy Club / Golf 4-türig Rl (1974 - 2007) / Polo (2005 - 2007) / Citi Base (2010) / Citi Base (2010)

7,89 € Details

Basic equipment (only for Polo Limousine), From July 2003

Examplepage for repair manual Basic equipment (only for Polo Limousine), From July 2003

For Polo Sedan (2003 - 2005) / Polo (2005 - 2007)

23,84 € Details

Heating, air conditioning

Examplepage for repair manual Heating, air conditioning

For Polo Sedan (2003 - 2005) / Polo (2005 - 2007)

8,61 € Details

Brake systems

Examplepage for repair manual Brake systems

For Polo Sedan (2003 - 2005) / Polo (2005 - 2007)

13,85 € Details

Our Best Sellers

Did you know? We also offer original spare parts.

car part 171823395 Gummilager

171823395

Gummilager

3,83 €

Details
car part 07K198469 Rep.Satz

07K198469

Rep.Satz

70,48 €

Details
car part 1J1721465BC Leitung

1J1721465BC

Leitung

156,01 €

Details
car part N90978403 Schraube

N90978403

Schraube

3,28 €

Details
car part 0CF311315B Buchse

0CF311315B

Buchse

29,76 €

Details

4-Zyl.-Dieselmotor (1,5- und 1,6 l-Motor) 068.2 / 068.5 / 068.A / ADK

Examplepage for repair manual 4-Zyl.-Dieselmotor (1,5- und 1,6 l-Motor) 068.2 / 068.5 / 068.A / ADK

For Industriemotoren - Industrial Engines ()

8,15 € Details

Nr. 547: Der 2,0l-176kW-TDI-Biturbo-Motor der Dieselmotoren-Baureihe EA288

Examplepage for repair manual Nr. 547: Der 2,0l-176kW-TDI-Biturbo-Motor der Dieselmotoren-Baureihe EA288

5,89 € Details

1AV Einspritz- und Zündanlage

Examplepage for repair manual 1AV Einspritz- und Zündanlage

For Golf / Golf Variant / Vento (1992 - 1999)

8,28 € Details

image/svg+xml About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners

Autohaus Schmidt GmbH
Automag GmbH Filiale Laim
KFZ-VERLAG GmbH
Zimpel und Franke GmbH

Clonck: The car repair shop - also as app!

Clonck App Logo Play Store

Clonck: Fitting car parts for your car repair

4,5 90

With Clonck you can order the right original spare parts in no time.

  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
Start app now
Clonck App Preview Car Mobilephone Carparts