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  • Examplepage for repair manual 6-cylinder injection engine (direct injection)
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  • Examplepage for repair manual 3 6-cylinder injection engine (direct injection)

6-cylinder injection engine (direct injection)

For EOS / Passat CC

Original Volkswagen repair manual


27,90 €7% VAT incl.

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Immediately available for download

Language: English

Digital PDF file

12.600 KB

364 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Sealing flange and flywheel or drive plate, Assembly overview - crankshaft, Pistons and conrods, Cylinder head, Repairing fuel supply (Passat CC), Activated charcoal filter system (Passat CC with engine code BLV, CNNA), Fuel tank (Eos), Injection system and Silencers with mountings (vehicles with four-wheel drive). Show more
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Repair manual EOS / Passat CC 6-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Engine number
    1
  • 2 Engine data
    2
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing engine
    4
  • 1.2 Securing engine on engine and gearbox support VAS 6095
    11
  • 1.3 Installing engine
    12
  • 1.4 Specified torques for assembly mounting
    14
  • Crankshaft group
    16
  • 1.1 Part I
    18
  • 1.2 Part II
    21
  • 1.3 Removing and installing vibration damper (engine codes BWS, CDVA)
    22
  • 1.4 Removing and installing vibration damper (engine code BLV)
    23
  • 1.5 Removing and installing bracket for ancillaries
    25
  • 1.6 Assembly overview - poly V-belt drive
    25
  • 1.7 Removing and installing poly-V belt
    27
  • 1.8 Removing and installing tensioner for poly V-belt
    28
  • 2.1 Part I
    31
  • 2.2 Part II
    33
  • 2.3 Removing and installing vibration damper
    35
  • 2.4 Removing and installing bracket for ancillaries
    35
  • 2.5 Assembly overview - poly V-belt drive
    36
  • 2.6 Removing and installing poly-V belt
    37
  • 2.7 Removing and installing tensioner for poly V-belt
    38
  • 3 Sealing flange and flywheel or drive plate
    40
  • 3.1 Assembly overview - sealing flanges and flywheel
    40
  • 3.2 Assembly overview - sealing flanges and drive plate
    42
  • 3.3 Assembly overview - timing chain covers
    43
  • 3.4 Removing and installing crankshaft seal on gearbox side
    43
  • 3.5 Removing and installing sealing flange on gearbox side
    45
  • 3.6 Removing and installing flywheel
    48
  • 3.7 Removing and installing drive plate
    49
  • 3.8 Renewing crankshaft sealing flange -vibration damper end- (engine code BLV)
    50
  • 4 Assembly overview - crankshaft
    55
  • 4.1 Fitting sender wheel to crankshaft
    56
  • 4.2 Pulling needle bearing out of and driving into crankshaft
    57
  • 4.3 Allocation of main bearing shells
    59
  • 5 Pistons and conrods
    64
  • 5.1 Assembly overview - pistons and conrods
    64
  • 5.2 Checking pistons, piston rings and cylinder bores
    65
  • 5.3 Piston and cylinder dimensions
    69
  • Cylinder head, valve gear
    70
  • 1 Cylinder head
    70
  • 1.1 Assembly overview - cylinder head
    70
  • 1.2 Removing and installing cylinder head
    73
  • 1.3 Checking valve timing
    81
  • 1.4 Removing and installing camshaft adjuster
    86
  • 1.5 Removing and installing chain drive for oil pump
    98
  • 1.6 Removing and installing camshaft drive timing chain
    109
  • 1.7 Removing and installing chain drive sprocket for high-pressure pump
    112
  • 1.8 Removing and installing cylinder head cover
    113
  • 1.9 Assembly overview - mechanical vacuum pump
    116
  • 1.10 Removing and installing mechanical vacuum pump
    117
  • 1.11 Installing cover oil seals
    119
  • 1.12 Checking compression
    120
  • 2 Valve gear
    123
  • 2.1 Assembly overview - valve gear
    123
  • 2.2 Camshafts, checking axial clearance
    125
  • 2.5 Removing and installing camshaft control valves
    128
  • 2.6 Removing and installing camshafts
    132
  • 2.7 Camshaft identification
    139
  • 2.8 Renewing valve stem seals
    139
  • 2.9 Valve dimensions
    142
  • 2.10 Checking valve guides
    142
  • 2.11 Reworking valve seats
    143
  • Lubrication
    145
  • 1 Parts of lubrication system
    145
  • 1.1 Engine oil:
    145
  • 1.4 Removing and installing oil spray jet
    149
  • 1.5 Removing and installing sump
    150
  • 1.6 Removing and installing oil pump
    152
  • 1.9 Assembly overview - oil filter housing (engine code BLV)
    164
  • 1.11 Checking oil pressure and oil pressure switch (engine code CNNA, BWS from 01.2011)
    168
  • Cooling
    172
  • 1 Parts of cooling system
    172
  • 1.1 Assembly overview - parts of cooling system, body side
    173
  • 1.2 Assembly overview - cooling system, engine side
    174
  • 1.3 Coolant hose connection diagram
    176
  • 1.4 Draining and adding coolant
    177
  • 1.5 Removing and installing fan mounting with fans
    180
  • 1.6 Removing and installing radiator
    182
  • 1.7 Removing and installing coolant pump
    184
  • 1.8 Removing and installing thermostat
    187
  • 1.9 Checking cooling system for leaks
    189
  • Fuel supply system
    191
  • 1 Safety precautions and rules for cleanliness
    191
  • 1.1 Safety measures when working on fuel supply
    191
  • 1.2 Releasing pressure in high-pressure area
    192
  • 1.3 Rules for cleanliness
    193
  • 2 Fuel tank (Passat CC with front-wheel drive)
    194
  • 2.1 Assembly overview - fuel tank
    194
  • 2.2 Emptying fuel tank
    196
  • 2.3 Removing and installing fuel tank
    200
  • 2.4 Removing and installing fuel gauge sender G
    203
  • 3 Fuel tank (Passat CC with four-wheel drive)
    205
  • 3.1 Assembly overview - fuel tank (engine code BWS)
    205
  • 3.2 Assembly overview - fuel tank (engine code BLV, CNNA)
    208
  • 3.3 Emptying fuel tank
    209
  • 3.4 Removing and installing fuel tank
    215
  • 3.5 Removing and installing fuel gauge sender 2 G169
    220
  • 3.6 Removing and installing suction-jet pump
    223
  • 4 Repairing fuel supply (Passat CC)
    225
  • 4.1 Removing and installing fuel delivery unit
    225
  • 4.2 Removing and installing fuel gauge sender G
    230
  • 4.3 Checking fuel pump
    231
  • 5 Activated charcoal filter system (Passat CC with engine code BLV, CNNA)
    242
  • 5.1 Function
    242
  • 5.2 Assembly overview - activated charcoal filter system
    242
  • 5.3 Checking fuel system for leaks
    243
  • 6 Activated charcoal filter system (Passat CC with engine code BWS)
    251
  • 6.1 Function
    251
  • 6.2 Assembly overview - activated charcoal filter system
    251
  • 6.3 Checking fuel tank breather
    252
  • 7 Fuel tank (Eos)
    254
  • 7.1 Assembly overview - fuel tank
    254
  • 7.2 Emptying fuel tank
    256
  • 7.3 Removing and installing fuel tank
    260
  • 8 Repairing fuel supply (Eos)
    264
  • 8.1 Removing and installing fuel delivery unit
    264
  • 8.2 Removing and installing fuel gauge sender G
    267
  • 8.3 Checking fuel pump G6
    268
  • 9 Activated charcoal filter system (Eos)
    280
  • 9.1 Assembly overview - activated charcoal filter system
    280
  • 9.2 Checking fuel tank breather
    280
  • 10 Electronic power control (EPC)
    283
  • 10.1 Assembly overview - accelerator module
    283
  • 10.2 Removing and installing accelerator pedal module
    283
  • Mixture preparation - injection
    286
  • 1 Injection system
    286
  • 1.1 General notes on the injection system
    287
  • 1.2 Rules for cleanliness
    287
  • 1.3 Technical data
    287
  • 1.4 Assembly overview - intake manifold
    288
  • 1.5 Assembly overview - fuel rail with high-pressure pump and injectors
    289
  • 1.6 Assembly overview - air filter
    292
  • 1.7 Checking intake air preheating
    293
  • 1.8 Removing and installing intake manifold upper part
    293
  • 1.9 Removing and installing lower part of intake manifold with fuel rail
    296
  • 1.10 Removing and installing high-pressure pump
    300
  • 1.11 Checking fuel pressure sender G247
    303
  • 1.12 Removing and installing injectors
    306
  • 1.13 Renewing seals on injectors
    310
  • 2 Engine control unit J623 (Passat)
    314
  • 2.1 Removing and installing engine (motor) control unit J623
    314
  • 2.2 Removing and installing anti-theft engine control unit J623
    315
  • 3 Engine control unit J623 (Eos)
    318
  • 3.1 Removing and installing engine control unit
    318
  • 3.2 Removing and installing anti-theft engine control unit
    319
  • Exhaust system
    323
  • 1.2 Removing and installing exhaust manifold
    326
  • 1.3 Removing and installing Lambda probe G39 and Lambda probe 2 G108
    327
  • 1.4 Removing and installing front exhaust pipes with catalytic converters and front silencers
    329
  • 2.2 Removing and installing exhaust manifold
    335
  • 2.3 Removing and installing Lambda probe G39 and Lambda probe 2 G108
    336
  • 3 Silencers with mountings (vehicles with four-wheel drive)
    343
  • 3.1 Assembly overview - silencers with mountings
    343
  • 4 Silencers with mountings (Passat CC with front-wheel drive)
    347
  • 4.1 Assembly overview - silencers with mountings
    347
  • 5 Silencer with mountings (Eos)
    350
  • 5.1 Assembly overview - silencers with mountings
    350
  • 5.2 Clamps
    351
  • 5.3 Separating centre and rear silencers
    351
  • 5.4 Aligning exhaust system free of stress
    352
  • Ignition system
    354
  • 1 Ignition system
    354
  • 1.1 General notes on ignition system
    354
  • 1.2 Assembly overview - ignition system
    354
  • 1.3 Test data, spark plugs
    356
  • 1.4 Removing and installing ignition coils with output stage
    356
Manufacturer's designation 6-cylinder injection engine (direct injection)
Manufacturer Volkswagen
Suitable for EOS (2006) / Passat CC (2009)
Suitable car types 1F, 357
Engine code CDVA, CNNA, BLV
Category Reparaturanleitung

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