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  • Examplepage for repair manual 6-cylinder direct-injection engine (3.6 l engine, 4V)
  • Examplepage for repair manual 2 6-cylinder direct-injection engine (3.6 l engine, 4V)
  • Examplepage for repair manual 3 6-cylinder direct-injection engine (3.6 l engine, 4V)

6-cylinder direct-injection engine (3.6 l engine, 4V)

For Passat/Passat Variant / Passat CC

Original Volkswagen repair manual


22,33 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

11.974 KB

280 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Cover for timing chain, Chain drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Coolant pump, regulation of cooling system, Radiator, radiator fan, Injectors, Intake manifold and Lambda probe. Show more
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Repair manual Passat/Passat Variant / Passat CC 6-cylinder direct-injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification
    1
  • 1.1 Engine number/engine data
    1
  • 2 General information
    3
  • 2.1 Numbering of cylinders
    3
  • 3 Safety information
    4
  • 3.1 Safety precautions during work on fuel system
    4
  • 3.3 Safety precautions when working on the cooling system
    5
  • 3.4 Safety precautions when working on ignition system
    5
  • 4 Repair notes
    6
  • 4.1 Rules for cleanliness
    6
  • 4.2 Foreign objects in engine
    6
  • Removing and installing engine
    7
  • 1 Removing and installing engine
    7
  • 1.1 Removing engine
    7
  • 1.2 Separating engine and gearbox
    17
  • 1.3 Securing engine on engine and gearbox support
    19
  • 1.4 Installing engine
    21
  • 2 Assembly mountings
    24
  • 2.1 Assembly overview - assembly mountings
    24
  • 2.2 Removing and installing engine mounting
    26
  • 2.3 Adjusting assembly mountings
    28
  • 2.4 Checking adjustment of assembly mountings (engine and gearbox mountings)
    33
  • Crankshaft group
    34
  • 1 Cylinder block (pulley end)
    34
  • 1.1 Assembly overview - cylinder block (pulley end)
    34
  • 1.2 Assembly overview - poly V-belt drive
    36
  • 1.3 Removing and installing poly-V belt
    38
  • 1.4 Removing and installing tensioner for poly V-belt
    39
  • 1.5 Removing and installing vibration damper
    40
  • 1.6 Removing and installing bracket for ancillaries
    41
  • 1.7 Removing and installing sealing flange on pulley end
    42
  • 2 Cylinder block, gearbox end
    45
  • 2.1 Assembly overview - cylinder block, gearbox end
    45
  • 2.2 Removing and installing flywheel
    45
  • 2.3 Renewing crankshaft oil seal (gearbox end)
    47
  • 3 Crankshaft
    50
  • 3.1 Assembly overview - crankshaft
    50
  • 3.2 Renewing needle bearing in crankshaft
    52
  • 3.3 Crankshaft dimensions
    54
  • 3.4 Measuring axial clearance of crankshaft
    54
  • 3.5 Measuring radial clearance of crankshaft
    55
  • 3.6 Allocation of main bearing shells
    56
  • 3.7 Removing and installing sender wheel
    60
  • 4 Pistons and conrods
    62
  • 4.1 Assembly overview - pistons and conrods
    62
  • 4.2 Removing and installing pistons
    64
  • 4.3 Checking pistons and cylinder bores
    68
  • 4.4 Separating new conrod
    70
  • Cylinder head, valve gear
    71
  • 1 Cylinder head
    71
  • 1.1 Assembly overview - cylinder head
    71
  • 1.2 Removing and installing cylinder head
    73
  • 1.3 Removing and installing cylinder head cover
    84
  • 1.4 Assembly overview - vacuum pump
    86
  • 1.5 Removing and installing vacuum pump
    86
  • 1.6 Checking compression
    88
  • 2 Cover for timing chain
    92
  • 2.1 Assembly overview - cover for timing chain
    92
  • 2.2 Removing and installing timing chain cover
    93
  • 2.3 Removing and installing the camshaft control valve seal
    98
  • 2.4 Assembly overview - valve timing housing
    99
  • 3 Chain drive
    101
  • 3.1 Assembly overview - camshaft timing chains
    101
  • 3.2 Removing and installing camshaft timing chain
    104
  • 3.3 Removing and installing chain drive sprocket for high-pressure pump
    108
  • 3.4 Removing and installing timing chain and chain drive for oil pump
    110
  • 3.5 Checking valve timing
    115
  • 3.6 Adjusting valve timing
    118
  • 4 Valve gear
    124
  • 4.1 Assembly overview - valve gear
    124
  • 4.2 Measuring axial play of camshaft
    127
  • 4.3 Removing and installing camshaft
    127
  • 4.4 Removing and installing camshaft adjuster
    133
  • 4.5 Removing and installing camshaft control valve
    142
  • 4.6 Removing and installing valve stem seals
    147
  • 5 Inlet and exhaust valves
    151
  • 5.1 Checking valve guides
    151
  • 5.2 Reworking valve seats
    151
  • 5.3 Valve dimensions
    153
  • Lubrication
    155
  • 1 Sump, oil pump
    155
  • 1.1 Assembly overview - sump/oil pump
    155
  • 1.2 Removing and installing oil spray jet
    157
  • 1.3 Removing and installing oil pan
    158
  • 1.4 Removing and installing oil pump
    161
  • 1.5 Engine oil:
    167
  • 2 Oil filter, oil pressure switch
    169
  • 2.1 Assembly overview - oil filter housing, oil pressure switch
    169
  • 2.2 Checking oil pressure and oil pressure switch
    171
  • Cooling
    175
  • 1 Cooling system/coolant
    175
  • 1.1 Connection diagram - coolant hoses
    175
  • 1.2 Checking cooling system for leaks
    176
  • 1.3 Draining and adding coolant
    180
  • 2 Coolant pump, regulation of cooling system
    186
  • 2.1 Assembly overview - coolant pump, thermostat
    186
  • 2.2 Removing and installing coolant pump
    188
  • 2.3 Removing and installing thermostat
    192
  • 2.4 Checking thermostat
    193
  • 2.5 Removing and installing continued coolant circulation pump V51
    193
  • 3 Radiator, radiator fan
    195
  • 3.1 Assembly overview - radiator/radiator fan
    195
  • 3.2 Removing and installing radiator
    197
  • 3.3 Removing and installing radiator cowl with radiator fan
    200
  • 3.4 Removing and installing radiator fan
    201
  • Mixture preparation - injection
    202
  • 1 Injection system
    202
  • 1.1 Overview of fitting locations - injection system
    202
  • 2 Injectors
    205
  • 2.1 Assembly overview - fuel rail with injectors
    205
  • 2.2 Removing and installing injectors
    209
  • 2.3 Renewing seals on injectors
    213
  • 3 Air filter
    218
  • 3.1 Assembly overview - air filter housing
    218
  • 3.2 Removing and installing air filter housing
    219
  • 3.3 Checking intake air preheating
    219
  • 4 Intake manifold
    221
  • 4.1 Assembly overview - intake manifold
    221
  • 4.2 Removing and installing lower part of intake manifold with fuel rail
    223
  • 4.3 Removing and installing intake manifold upper part
    226
  • 4.4 Removing and installing throttle valve module J338
    230
  • 5 Senders and sensors
    232
  • 5.1 Checking fuel pressure sender G247
    232
  • 6 Engine control unit
    236
  • 6.1 Removing and installing engine control unit J623
    236
  • 6.2 Removing and installing engine (motor) control unit J623 with protective housing
    237
  • 7 High-pressure pump
    241
  • 7.1 Assembly overview - high-pressure pump
    241
  • 7.2 Removing and installing high-pressure pump
    242
  • 8 Lambda probe
    248
  • 8.1 Removing and installing lambda probe G39
    248
  • 8.2 Removing and installing Lambda probe G108
    249
  • Exhaust system
    253
  • 1 Exhaust pipes and silencers
    253
  • 1.1 Assembly overview - silencers
    253
  • 1.2 Separating exhaust pipes from silencers
    255
  • 1.3 Installation position of clamp
    257
  • 2 Emission control
    259
  • 2.1 Assembly overview - emission control
    259
  • 2.2 Removing and installing catalytic converter
    261
  • 3 Exhaust manifold
    265
  • 3.1 Assembly overview - exhaust manifold
    265
  • 3.2 Removing and installing exhaust manifold
    266
  • Ignition system
    269
  • 1 Ignition system
    269
  • 1.1 Assembly overview - ignition system
    269
  • 1.2 Removing and installing ignition coils with output stage
    271
  • 1.3 Removing and installing engine speed sender G28
    273
  • 1.4 Test data, spark plugs
    273
Manufacturer's designation 6-cylinder direct-injection engine (3.6 l engine, 4V)
Manufacturer Volkswagen
Suitable for Passat/Passat Variant (2011 >) / Passat CC (2009)
Suitable car types 362, 358
Engine code CNNA
Category Reparaturanleitung

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