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  • Examplepage for repair manual 4cyl. Injection engine, (1.6 l Engine), Mechanics
  • Examplepage for repair manual 2 4cyl. Injection engine, (1.6 l Engine), Mechanics
  • Examplepage for repair manual 3 4cyl. Injection engine, (1.6 l Engine), Mechanics

4cyl. Injection engine, (1.6 l Engine), Mechanics

For Sedan

Original Volkswagen repair manual


9,43 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

2.310 KB

100 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Servicing accelerator mechanism and Identification of catalytic converter (engine code ACD only). Show more
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Repair manual Sedan 4cyl. Injection engine, , Mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Type and model designation
    1
  • 1.1 Type and model designation
    1
  • 2 Towing, tow starting
    2
  • 2.1 Towing, tow starting
    2
  • 3 Raising vehicle
    2
  • 3.1 Raising vehicle
    2
  • 3.2 Raise with the lifting platform
    2
  • 3.3 Raise with manoeuvring lifter
    3
  • 4 Technical data
    3
  • 4.1 Technical data
    3
  • 4.2 Type plate, chassis number and engine number
    3
  • 4.3 Engine data
    4
  • 5 Tolerances and wear limits
    5
  • 5.1 Tolerances and wear limits
    5
  • Removing and installing engine
    8
  • 1 Removing and installing engine
    8
  • 1.1 Removing and installing engine
    8
  • 1.2 Additional work on vehicles with automatic selector system 001
    10
  • 1.3 Fit engine at the assembly stand
    11
  • Crankshaft group
    12
  • 1 Dismantling and assembling engine
    12
  • 1.1 Dismantling and assembling engine
    12
  • 1.2 Exhaust system, lamination, removing and installing cooling blower
    12
  • 1.3 Oil cooler, remove and install pistons and cylinders
    17
  • 2 Removing and installing flywheel
    24
  • 2.1 Removing and installing flywheel
    24
  • 2.2 Dismantling and assembling pistons, cylinders
    27
  • 3 Removing and installing crankshaft and camshaft
    32
  • 3.1 Removing and installing crankshaft and camshaft
    32
  • 3.2 Dismantling and assembling crankshaft
    36
  • 4 Fitting instructions for exchange engines
    44
  • 4.1 Fitting instructions for exchange engines
    44
  • Cylinder head, Valve gear
    47
  • 1 Dismantling and assembling cylinder head
    47
  • 1.1 Dismantling and assembling cylinder head
    47
  • 2 Dismantling and assembling valve gear
    49
  • 2.1 Dismantling and assembling valve gear
    49
  • 2.2 Reworking valve seats
    55
  • 2.3 Check and renew valve guides
    56
  • 2.4 Checking and adjusting valve play
    60
  • Lubrication
    62
  • 1 Removing and installing parts of the lubrication system
    62
  • 1.1 Removing and installing parts of the lubrication system
    62
  • Cooling system
    68
  • 1 Dismantling and assembling cooling blower
    68
  • 1.1 Dismantling and assembling cooling blower
    68
  • Fuel supply system
    76
  • 1 Dismantling and assembling fuel pump (engine code AS)
    76
  • 1.1 Dismantling and assembling fuel pump (engine code AS)
    76
  • 2 Servicing fuel pump and fuel filter (engine code ACD)
    77
  • 2.1 Servicing fuel pump and fuel filter (engine code ACD)
    77
  • 2.2 Checking fuel pump
    79
  • 2.3 Check fuel pump relay
    81
  • Mixture preparation, Carburetor
    82
  • 1 Dismantling and assembling carburettor
    82
  • 1.1 Dismantling and assembling carburettor
    82
  • 1.2 Assembly overview
    82
  • 1.3 Carburettor table
    85
  • 1.4 Check idling speed and adjust
    87
  • 1.5 Check CO content and adjust
    87
  • 1.6 Adjusting throttle valve
    88
  • 1.7 Quantity injection control
    88
  • 1.8 Check temperature switch
    89
  • 1.9 Hose connection diagram
    89
  • 1.10 Adjust closing damper - for vehicles with manual gearbox only
    89
  • 1.11 Checking and adjusting quantity injected
    90
  • 1.12 Check the thermostat for the intake air preheating
    91
  • 2 Servicing accelerator mechanism
    91
  • 2.1 Servicing accelerator mechanism
    91
  • 2.2 Adjusting carburettor cable
    92
  • Exhaustsystem
    93
  • 1 Dismantling and assembling exhaust system
    93
  • 1.1 Dismantling and assembling exhaust system
    93
  • 1.2 Remove and install outlet union with flaps
    94
  • 1.3 Install outlet tubes
    95
  • 2 Identification of catalytic converter (engine code ACD only)
    95
  • 2.1 Identification of catalytic converter (engine code ACD only)
    95
Manufacturer's designation 4cyl. Injection engine, (1.6 l Engine), Mechanics
Manufacturer Volkswagen
Suitable for Sedan (1998 - 2004)
Suitable car types 1B
Engine code ACD
Category Reparaturanleitung

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