4-speed man. gearbox

Chapter overview

• Technical data
  1
• 1 Gearbox identification, type 1 - Jointed cross shaft axles
  1
• 1.1 Gearbox identification, type 1 - Jointed cross shaft axles
  1
• 1.2 Technical data
  2
• 2 Power transmission diagram
  3
• 2.1 Power transmission diagram
  3
• 2.2 Ratio
  3
• 3 Calculating the demultiplication ratio "i"
  4
• 3.1 Calculating the demultiplication ratio "i"
  4
• 4 General notes on the repair
  4
• 4.1 General notes on the repair
  4
• 5 Capacities
  4
• 5.1 Capacities
  4
• Clutch
  6
• 1 Clutch mechanism
  6
• 1.1 Clutch mechanism
  6
• 1.2 Removing and installing clutch
  7
• 1.3 Check clutch
  8
• 1.4 Adjust clutch play
  9
• 1.5 Jerking when operating the clutch
  11
• Controls, Housing
  13
• 1 Gearbox type 1 - Jointed cross shaft axles (Brazil)
  13
• 1.1 Gearbox type 1 - Jointed cross shaft axles (Brazil)
  13
• 1.2 4-speed man. Gearbox, divided
  13
• 1.3 Gear selector mechanism
  16
• 1.4 Removing and installing selector shaft
  18
• 1.5 Renewing front bonded rubber mountings
  20
• 1.6 Renew bearing cap gaskets (gearbox installed)
  22
• 2 Gearbox: removal and installation
  24
• 2.1 Gearbox: removal and installation
  24
• 2.2 Special tools and workshop equipment required
  24
• 2.3 Removing and installing axle shaft and axle tube
  26
• 2.4 Removing and installing rear-axle shafts
  31
• 3 Servicing interior gear lever housing
  37
• 3.1 Servicing interior gear lever housing
  37
• 3.2 Servicing gearbox housing
  41
• 3.3 Gearbox: removal and installation
  52
• 3.4 Determine input gear installation position (1st measurement)
  59
• 3.5 Adjusting selector forks
  61
• 3.6 Servicing intermediate block
  63
• 3.7 Dismantling and assembling drive pinion
  73
• 3.8 Dismantling and assembling input gear
  79
• 3.9 Adjust dished washer
  89
• 3.10 Removing and installing differential
  93
• 3.11 Dismantling and assembling differential
  99
• 3.12 Adjust drive wheel and crown wheel
  103
• 3.13 Settings when renewing certain parts, gearbox type 1
  107
• 3.14 Fit manual gearbox to the countershaft
  117
• 3.15 Rectification of possible faults on the gearbox
  118