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  • Examplepage for repair manual 4 and 5-speed manual gearbox 020, 02K
  • Examplepage for repair manual 2 4 and 5-speed manual gearbox 020, 02K
  • Examplepage for repair manual 3 4 and 5-speed manual gearbox 020, 02K

4 and 5-speed manual gearbox 020, 02K

For Vento / Golf / Golf Cabriolet

Original Volkswagen repair manual


13,05 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

4.525 KB

151 Sites

Detailed technical data

Immediately readable

This repair manual contains: Repairing clutch mechanism, Removing and installing gearbox, Output shaft and Differential. Show more
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Repair manual Vento / Golf / Golf Cabriolet 4 and 5-speed manual gearbox 020, 02K PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification of gearbox
    1
  • 1.1 Location on gearbox
    1
  • 1.2 Code letters, allocation, ratios, capacities
    2
  • 2 Overview - power transmission
    12
  • 3 Calculating overall gear ratio “i”
    14
  • 4 General repair instructions
    15
  • 4.1 Components
    15
  • Clutch
    18
  • 1 Repairing clutch mechanism
    18
  • 1.1 Repairing clutch mechanism in Ecomatic vehicles
    18
  • 1.2 Assembly overview - pedals - hydraulic and mechanical clutch mechanism
    19
  • 1.3 Removing and installing over-centre spring
    20
  • 1.4 Removing and installing clutch pedal
    21
  • 1.5 Assembly overview - hydraulic system
    23
  • 1.6 Removing and installing master cylinder
    25
  • 1.7 Bleeding clutch system
    27
  • 1.8 Assembly overview - mechanics
    28
  • 1.9 Removing and installing clutch cable
    29
  • 1.10 Checking function of clutch cable
    30
  • 2 Repairing clutch mechanism - Ecomatic
    33
  • 2.1 Assembly overview - Ecomatic
    33
  • 2.2 Removing and installing clutch actuator
    35
  • 2.3 Clutch mechanism/servo-assistance vacuum system
    38
  • 2.4 Checking clutch mechanism/servo-assistance vacuum system for leaks
    40
  • 3 Repairing clutch
    46
  • 3.1 Removing and installing clutch
    47
  • Controls, housing
    51
  • 1 Repairing selector mechanism
    51
  • 1.1 Installation position of selector mechanism
    51
  • 1.2 Assembly overview - selector housing and gear lever
    53
  • 1.3 Removing and installing gear shift switch F191
    55
  • 1.4 Assembly overview - gear selector relay points on gearbox
    56
  • 1.5 Adjusting selector mechanism
    59
  • 1.6 Removing and installing selector lever and selector rod
    61
  • 2 Removing and installing gearbox
    63
  • 2.1 Removing gearbox
    63
  • 2.2 Install gearbox
    69
  • 3 Checking or topping up gear oil
    73
  • 3.1 Checking gear oil
    73
  • 4 Dismantling and assembling gearbox
    74
  • 4.1 Overview - gearbox
    74
  • 4.2 Assembly overview
    75
  • 4.3 Part I - Removing and installing cover for gearbox housing and 5th gear
    76
  • 4.4 Part II - Dismantling and assembling gearbox housing and selector mechanism
    77
  • 4.6 Assembly sequence
    80
  • 5 Repairing clutch housing
    97
  • 6 Repairing gearbox housing and selector shaft
    103
  • 7 Repairing gearbox housing cover
    108
  • Gears, shafts
    114
  • 1 Dismantling and assembling input shaft
    114
  • 2 Dismantling and assembling output shaft
    122
  • 2.1 Allocation/output shafts
    129
  • 3 Output shaft
    130
  • 3.1 Adjusting output shaft
    130
  • Final drive - rear differential
    134
  • 1 Removing and installing drive flange seals (gearbox installed)
    134
  • 1.1 Removing
    135
  • 1.2 Installing
    136
  • 2 Differential
    137
  • 2.1 Dismantling and assembling differential
    137
  • 2.2 Adjusting differential
    144
Manufacturer's designation 4 and 5-speed manual gearbox 020, 02K
Manufacturer Volkswagen
Suitable for Vento (1992 - 1998) / Golf (1992 - 1998) / Golf Cabriolet (1994 - 2002)
Suitable car types 1H2, 1E7
Transmission designations 020, 02K
Transmission types 2Y, 3R, 4R, 5B, AUG, ATH, APW, AON, AMC, AGS, AGB, 9A, EJP, DFN, DDR, CYY, CYX, CRY, CQB, CHE, CHD, CHC, CDJ, CBS, AWY, AVX, AEN, ACD, 4T, 4S, AVZ, CYW, CYZ, DGH, DDG, DGD, AOP, CHB, DFW, STD, DFZ, DFP, DFQ, DFR, DFX, DGE, DGK, DGT, DMM, DXY, EJR, EJS, EJT, HBN, FVW, EJH, EAZ, EAY, DUW, DUV, DUU, DUS, DSB, DRZ, ERT, DNZ, DLP, CZE, DRY, DUT, CZD, CHV, CZA, CZK, DGL, DGM
Category Reparaturanleitung

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