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  • Examplepage for repair manual 4-cylinder injection engine (crossflow cylinder head), mechanics
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  • Examplepage for repair manual 3 4-cylinder injection engine (crossflow cylinder head), mechanics
  • Examplepage for repair manual 4-cylinder injection engine (crossflow cylinder head), mechanics
  • Examplepage for repair manual 2 4-cylinder injection engine (crossflow cylinder head), mechanics
  • Examplepage for repair manual 3 4-cylinder injection engine (crossflow cylinder head), mechanics

4-cylinder injection engine (crossflow cylinder head), mechanics

For Vento / Golf / Golf Cabriolet / Golf Cabrio / Golf Variant

Original Volkswagen repair manual


10,26 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

2.880 KB

112 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Crankshaft, Cylinder head, Parts of lubrication system and Activated charcoal filter system. Show more
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Repair manual 4-cylinder injection engine , mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine number
    1
  • 1.2 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Notes on removing
    3
  • 1.2 Notes on installing
    5
  • 1.3 Specified torques
    6
  • 1.4 Assembly mountings
    7
  • 1.5 Renewing engine carrier rubber mounting
    8
  • Crankshaft group
    11
  • 1 Dismantling and assembling engine
    11
  • 1.1 Assembly overview
    11
  • 1.2 Removing and installing poly V-belt
    18
  • 1.3 Removing, installing and tensioning toothed belt
    20
  • 2 Removing and installing sealing flange and pressure plate/drive plate
    24
  • 2.1 Assembly overview – sealing flanges
    24
  • 2.2 Renewing crankshaft oil seal - pulley end
    26
  • 2.3 Removing and installing drive plate
    28
  • 3 Crankshaft
    30
  • 3.1 Assembly overview - crankshaft
    30
  • 3.2 Crankshaft dimensions
    31
  • 4 Dismantling and assembling pistons and conrods
    32
  • 4.1 Assembly overview - pistons and conrods
    32
  • 4.2 Checking pistons, piston rings and cylinder bores
    33
  • 4.3 Piston and cylinder dimensions
    35
  • Cylinder head, valve gear
    36
  • 1 Cylinder head
    36
  • 1.1 Assembly overview - cylinder head
    36
  • 1.2 Removing and installing cylinder head
    40
  • 1.3 Checking compression
    42
  • 2 Valve gear
    44
  • 2.1 Assembly overview - valve gear
    44
  • 2.2 Reworking valve seats
    48
  • 2.3 Removing and installing camshaft oil seal
    49
  • 2.4 Removing and installing camshaft
    51
  • 2.5 Checking hydraulic bucket tappets
    53
  • 2.6 Checking valve guides
    54
  • 2.7 Renewing valve guides
    54
  • 2.8 Renewing valve stem seals
    56
  • Lubrication
    59
  • 1 Parts of lubrication system
    59
  • 1.1 Engine oil
    59
  • 1.2 Assembly overview - parts of lubrication system
    59
  • 1.3 Checking oil pressure and oil pressure switch
    62
  • Cooling
    64
  • 1 Removing and installing parts of cooling system
    64
  • 1.1 Parts of cooling system, body side
    64
  • 1.2 Parts of cooling system - engine side
    67
  • 1.3 Dismantling and assembling coolant pump
    71
  • 1.4 Draining and filling coolant
    71
  • 1.5 Removing and installing radiator and fan
    74
  • Fuel supply system
    76
  • 1 Removing and installing parts of fuel supply system
    76
  • 1.1 Safety precautions when working on fuel supply system
    76
  • 1.2 Rules for cleanliness
    77
  • 1.3 Assembly overview – fuel tank with attachments and fuel filter
    77
  • 1.4 Adjusting accelerator cable
    80
  • 1.5 Removing and installing fuel delivery unit
    82
  • 1.6 Checking fuel pump
    84
  • 1.7 Crash fuel shut-off
    88
  • 2 Activated charcoal filter system
    89
  • 2.1 Function
    89
  • 2.2 Assembly overview - activated charcoal filter system
    90
  • 2.3 Test solenoid valve 1 for activated charcoal filter
    92
  • 2.4 Checking fuel tank breather
    94
  • Exhaust system
    96
  • 1 Removing and installing parts of exhaust system
    96
  • 1.2 Silencer with mountings
    99
  • 1.3 Checking catalytic converter
    100
  • 2 Secondary air system
    103
  • 2.1 Function
    103
  • 2.2 Removing and installing components of secondary air system
    103
  • 2.3 Checking combination valve
    105
  • 2.4 Checking secondary air pump motor
    106
  • 2.5 Checking secondary air inlet valve
    107
Manufacturer's designation 4-cylinder injection engine (crossflow cylinder head), mechanics
Manufacturer Volkswagen
Suitable for Vento (1992 - 1998) / Golf (1992 - 1998) / Golf Cabriolet (1994 - 2002) / Golf Cabrio (1997 - 2002) / Golf Variant (1994 - 1999)
Suitable car types 1H2, 1E7, 1V7, 1H5
Engine code AFT, AKS, ATU, AWF, AWG
Category Reparaturanleitung

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