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4 Speed Manual Gearbox 091/I

For Microbus / Typ 2 7-9-Sitzer

Original Volkswagen repair manual


10,12 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

2.739 KB

110 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch control, Repairing gearshift mechanism, Removing and installing gearbox, General view and Adjusting crown wheel and pinion. Show more
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Repair manual Microbus / Typ 2 7-9-Sitzer 4 Speed Manual Gearbox 091/I PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Gearbox identification
    1
  • 1.1 Gearbox identification
    1
  • 2 Code letters, allocation, gearbox ratios, oil capacity
    2
  • 2.1 Code letters, allocation, gearbox ratios, oil capacity
    2
  • 3 Transmission layout
    5
  • 3.1 Transmission layout
    5
  • 4 Calculating ratios "i" and speed "V"
    6
  • 4.1 Calculating ratios "i" and speed "V"
    6
  • Clutch
    8
  • 1 Clutch control
    8
  • 1.1 Clutch control
    8
  • 1.2 Repairs to the hydraulic clutch control
    8
  • 1.3 Bleeding clutch
    13
  • 1.4 Rubber buffer for clutch cable
    13
  • 2 Clutch repairs
    14
  • 2.1 Clutch repairs
    14
  • 2.2 Removing, installing and checking clutch
    14
  • Controls, Housing
    18
  • 1 Repairing gearshift mechanism
    18
  • 1.1 Repairing gearshift mechanism
    18
  • 1.2 Modified rear shift rod mounting
    22
  • 1.3 Repairing gearshift linkage
    24
  • 1.4 Adjusting gearshift linkage
    25
  • 1.5 Modified gear lever bearing
    26
  • 1.6 Amendments
    27
  • 2 Removing and installing gearbox
    27
  • 2.1 Removing and installing gearbox
    27
  • 3 Dismantling and assembling gearbox
    30
  • 3.1 Dismantling and assembling gearbox
    30
  • 3.2 Removing and installing clutch housing/differential
    30
  • 3.3 Dismantling and assembling gearbox
    37
  • 3.4 Dismantling and assembling gearbox
    42
  • 3.5 Determining thickness of thrust washer for reverse gear
    46
  • 3.6 Determining thrust washer from table
    46
  • 3.7 Dismantling and assembling gearbox
    48
  • 3.8 Dismantling and assembling gearbox
    52
  • Gears, Shafts
    57
  • 1 General view
    57
  • 1.1 General view
    57
  • 2 Dismantling and assembling input shaft
    58
  • 2.1 Dismantling and assembling input shaft
    58
  • 2.2 Dismantling and assembling pinion
    66
  • Final drive, Differential
    78
  • 1 Renewing drive flange oil seal
    78
  • 1.1 Renewing drive flange oil seal
    78
  • 2 Dismantling and assembling differential
    80
  • 2.1 Dismantling and assembling differential
    80
  • 2.2 Adjusting axial play of differential gears
    88
  • 3 Dismantling and assembling limited slip differential
    90
  • 3.1 Dismantling and assembling limited slip differential
    90
  • 4 Adjusting crown wheel and pinion
    96
  • 4.1 Adjusting crown wheel and pinion
    96
  • 4.2 General instructions
    96
  • 4.3 Differential with four pinions
    96
  • 4.4 Crown wheel and pinion marks
    96
  • 4.5 Adjustment table
    98
  • 4.6 Finding position of pinion (actual dimension)
    98
  • 4.7 Adjusting pinion
    99
  • 4.8 Adjusting crown wheel
    102
Manufacturer's designation 4 Speed Manual Gearbox 091/I
Manufacturer Volkswagen
Suitable for Microbus / Typ 2 7-9-Sitzer (1968 - 2002)
Suitable car types 22
Transmission designations 091A, 091B, 091C, 091E, 091F, 091L
Transmission types 4D, ABB, DT, ABW, 5D, ABD, DU, ABE, 6D, ACP, DY, ABF, ACR, 4W, ABH, ABS, ACW, APF, ALD
Category Reparaturanleitung

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