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  • Examplepage for repair manual 4-cylinder injection engine (1.4 l, natural gas, 4 V EA 211, turbocharger)
  • Examplepage for repair manual 2 4-cylinder injection engine (1.4 l, natural gas, 4 V EA 211, turbocharger)
  • Examplepage for repair manual 3 4-cylinder injection engine (1.4 l, natural gas, 4 V EA 211, turbocharger)
  • Examplepage for repair manual 4-cylinder injection engine (1.4 l, natural gas, 4 V EA 211, turbocharger)
  • Examplepage for repair manual 2 4-cylinder injection engine (1.4 l, natural gas, 4 V EA 211, turbocharger)
  • Examplepage for repair manual 3 4-cylinder injection engine (1.4 l, natural gas, 4 V EA 211, turbocharger)

4-cylinder injection engine (1.4 l, natural gas, 4 V EA 211, turbocharger)

For Golf VII / Golf Variant / Golf

Original Volkswagen repair manual


27,52 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

33.312 KB

358 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Engine oil cooler, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Exhaust turbocharger and Lambda probe. Show more
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Repair manual Golf VII / Golf Variant / Golf 4-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety precautions when working on vehicles with a gas system
    1
  • 1.3 Safety measures when working on vehicles with start/stop system
    3
  • 1.5 Safety precautions when working on cooling system
    4
  • 1.6 Safety precautions when working on ignition system
    4
  • 2 Identification
    5
  • 2.1 Engine number/engine data
    5
  • 3 Repair notes
    6
  • 3.1 Rules for cleanliness
    6
  • 3.2 Foreign objects in engine
    6
  • 3.3 Contact corrosion
    6
  • 3.4 Routing and attachment of lines
    6
  • 3.5 Fitting radiator and condensers
    7
  • Removing and installing engine
    8
  • 1 Removing and installing engine
    8
  • 1.1 Removing engine
    8
  • 1.2 Separating engine and gearbox
    20
  • 1.3 Securing engine on engine and gearbox support
    22
  • 1.4 Installing engine
    23
  • 2 Assembly mountings
    29
  • 2.1 Assembly overview - assembly mountings
    29
  • 2.2 Removing and installing engine mounting
    30
  • 2.3 Removing and installing gearbox mounting
    35
  • 2.4 Removing and installing pendulum support
    38
  • 2.5 Checking adjustment of assembly mountings (engine and gearbox mountings)
    39
  • 2.6 Adjusting assembly mountings
    39
  • Crankshaft group
    46
  • 1 Cylinder block (pulley end)
    46
  • 1.1 Assembly overview - poly V-belt drive
    46
  • 1.2 Assembly overview - sealing flange, belt pulley end
    50
  • 1.3 Removing and installing poly-V belt
    51
  • 1.4 Removing and installing tensioner for poly V-belt
    54
  • 1.5 Removing and installing vibration damper
    55
  • 1.6 Removing and installing engine support
    57
  • 1.7 Renewing crankshaft oil seal - belt pulley end
    63
  • 1.8 Removing and installing sealing flange on pulley end
    66
  • 2 Cylinder block, gearbox end
    70
  • 2.1 Assembly overview - cylinder block, gearbox end
    70
  • 2.2 Removing and installing flywheel
    71
  • 2.3 Removing and installing sealing flange on gearbox side
    72
  • 3 Crankshaft
    81
  • 3.1 Crankshaft dimensions
    81
  • 3.2 Measuring axial clearance of crankshaft
    81
  • 3.3 Renewing needle bearing in crankshaft
    82
  • 4 Pistons and conrods
    85
  • 4.1 Assembly overview - pistons and conrods
    85
  • 4.2 Removing and installing pistons
    87
  • 4.3 Removing and installing oil spray jets
    87
  • 4.4 Separating new conrod
    88
  • 4.5 Checking pistons and cylinder bores
    89
  • 4.6 Checking radial clearance of conrods
    90
  • 4.7 Setting piston to TDC position
    90
  • Cylinder head, valve gear
    94
  • 1 Cylinder head
    94
  • 1.1 Assembly overview - cylinder head
    94
  • 1.2 Assembly overview - camshaft housing
    96
  • 1.3 Removing and installing cylinder head
    97
  • 1.4 Removing and installing camshaft housing
    103
  • 1.5 Checking compression
    108
  • 2 Toothed belt drive
    111
  • 2.1 Assembly overview - toothed belt cover
    111
  • 2.2 Assembly overview - toothed belt
    112
  • 2.3 Removing and installing toothed belt guard
    113
  • 2.4 Preassembling and installing valve timing tool
    114
  • 2.5 Checking valve timing
    121
  • 2.6 Adjusting valve timing
    124
  • 2.7 Removing toothed belt from camshaft
    132
  • 2.8 Removing and installing toothed belt
    137
  • 3 Valve gear
    146
  • 3.1 Assembly overview - valve gear
    146
  • 3.2 Removing and installing camshaft adjuster
    147
  • 3.3 Removing and installing toothed belt pulley
    154
  • 3.4 Measuring axial play of camshaft
    158
  • 3.5 Removing and installing camshaft oil seal
    159
  • 3.6 Removing and installing camshaft control valve 1 N205
    168
  • 3.7 Removing and installing valve stem seals
    168
  • 4 Inlet and exhaust valves
    176
  • 4.1 Checking valve guides
    176
  • 4.2 Checking valves
    176
  • 4.3 Valve dimensions
    177
  • Lubrication
    178
  • 1 Sump, oil pump
    178
  • 1.1 Assembly overview - sump/oil pump
    178
  • 1.2 Engine oil:
    182
  • 1.3 Removing and installing oil sump
    183
  • 1.4 Removing and installing oil level and oil temperature sender G266
    192
  • 1.5 Removing and installing oil pump
    192
  • 2 Engine oil cooler
    194
  • 2.1 Assembly overview - engine oil cooler
    194
  • 2.2 Removing and installing engine oil cooler
    195
  • 3 Crankcase ventilation
    197
  • 3.1 Assembly overview - crankcase breather system
    197
  • 3.2 Removing and installing oil separator
    198
  • 4 Oil filter, oil pressure switch
    201
  • 4.1 Assembly overview - oil filter/oil pressure switch
    201
  • 4.2 Removing and installing oil pressure switch
    202
  • 4.3 Removing and installing oil pressure regulating valve N428
    204
  • 4.4 Checking oil pressure
    205
  • Cooling
    208
  • 1 Cooling system/coolant
    208
  • 1.1 Connection diagram - coolant hoses
    208
  • 1.2 Draining and adding coolant
    209
  • 1.3 Checking cooling system for leaks
    214
  • 2 Coolant pump, regulation of cooling system
    216
  • 2.1 Assembly overview - coolant pump, thermostat
    216
  • 2.2 Assembly overview - charge air cooling pump V188
    219
  • 2.3 Assembly overview - coolant temperature sender
    220
  • 2.4 Removing and installing coolant pump
    221
  • 2.5 Removing and installing toothed belt pulley for coolant pump
    224
  • 2.6 Removing and installing thermostat
    226
  • 2.7 Removing and installing charge air cooling pump V188
    228
  • 2.8 Removing and installing coolant temperature sender G62
    230
  • 2.9 Removing and installing radiator outlet coolant temperature sender G83
    232
  • 3 Coolant pipes
    234
  • 3.1 Assembly overview - coolant pipes
    234
  • 3.2 Removing and installing coolant pipes
    234
  • 4 Radiator, radiator fan
    241
  • 4.1 Assembly overview - radiator/radiator fan
    241
  • 4.2 Assembly overview - radiator cowl and radiator fan
    243
  • 4.3 Removing and installing radiator
    244
  • 4.4 Removing and installing radiator cowl
    247
  • 4.5 Removing and installing radiator fan V7
    248
  • Turbocharging/supercharging
    249
  • 1 Exhaust turbocharger
    249
  • 1.1 Assembly overview - turbocharger
    249
  • 1.2 Removing and installing turbocharger
    251
  • 1.3 Removing and installing charge pressure positioner V465
    255
  • 1.4 Removing and installing connection for turbocharger
    256
  • 2 Charge air system
    259
  • 2.1 Assembly overview - charge air system
    259
  • 2.2 Removing and installing air intake pipe
    261
  • 2.3 Removing and installing charge pressure sender GX26
    262
  • 2.4 Removing and installing charge air cooler
    262
  • 2.5 Checking charge air system for leaks
    265
  • Mixture preparation - injection
    268
  • 1 Injection system
    268
  • 1.1 Overview of fitting locations - injection system
    268
  • 2 Air filter
    272
  • 2.1 Assembly overview - air filter housing
    272
  • 2.2 Removing and installing air filter housing
    273
  • 2.3 Removing and installing resonator for intake air
    274
  • 3 Intake manifold
    275
  • 3.1 Assembly overview - intake manifold
    275
  • 3.2 Removing and installing intake manifold
    277
  • 3.3 Removing and installing throttle valve module GX3
    281
  • 3.4 Cleaning throttle valve module GX3
    281
  • 4 Checking natural gas supply system for leaks
    283
  • 4.1 Distinguishing between pressure sections of natural gas supply system
    283
  • 4.2 Determining pressure in gas system
    286
  • 4.3 Determining operating mode of natural gas vehicles
    286
  • 4.4 Activating and deactivating natural gas mode
    286
  • 4.5 Checking gas system for leaks
    288
  • 5 Gas pressure regulator
    293
  • 5.1 Assembly overview - gas pressure regulator
    293
  • 5.2 Removing and installing gas pressure regulator
    295
  • 5.3 Removing and installing tank pressure sensor G400
    299
  • 6 Gas injectors
    302
  • 6.1 Assembly overview - gas rail
    302
  • 6.3 Removing and installing gas rail temperature and pressure sensor GX21
    306
  • 7 Injectors
    309
  • 7.1 Assembly overview - fuel rail with injectors
    309
  • 7.2 Removing and installing fuel rail
    310
  • 7.3 Removing and installing injectors
    312
  • 8 Senders and sensors
    319
  • 8.1 Removing and installing intake manifold sender GX9
    319
  • 8.2 Removing and installing fuel pressure sender G247
    319
  • 8.3 Checking fuel pressure sender G247
    321
  • 9 High-pressure pump
    325
  • 9.1 Assembly overview - high-pressure pump
    325
  • 9.2 Removing and installing high-pressure pump
    326
  • 9.3 Removing and installing high-pressure pipe
    327
  • 10 Lambda probe
    330
  • 10.1 Assembly overview - Lambda probe
    330
  • 11 Engine (motor) control unit
    333
  • 11.1 Removing and installing engine (motor) control unit J623
    333
  • Exhaust system
    339
  • 1 Exhaust pipes and silencers
    339
  • 1.1 Assembly overview - silencers
    339
  • 1.2 Removing and installing silencer
    340
  • 1.3 Aligning exhaust system free of stress
    341
  • 1.4 Check exhaust system for leaks
    341
  • 2 Exhaust gas cleaning
    342
  • 2.1 Assembly overview - emission control
    342
  • 2.2 Removing and installing catalytic converter
    343
  • Ignition system
    347
  • 1 Ignition system
    347
  • 1.1 Assembly overview - ignition system
    347
  • 1.2 Removing and installing ignition coils with output stage
    348
  • 1.3 Removing and installing knock sensor 1 G61
    350
  • 1.4 Removing and installing Hall sender G40
    351
  • 1.5 Removing and installing engine speed sender G28
    351
Manufacturer's designation 4-cylinder injection engine (1.4 l, natural gas, 4 V EA 211, turbocharger)
Manufacturer Volkswagen
Suitable for Golf VII (2013) / Golf Variant (2014) / Golf VII (2017) / Golf (2017)
Suitable car types 5G1, BQ1, BV5
Engine code CPWA
Category Reparaturanleitung

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