Name: 4-cylinder injection engine (1.4 l, natural gas, 4 V EA 211, turbocharger)
Brand: Volkswagen
SKU: CDG71b6412d2672
Price: 27.52 EUR
Availability: InStock

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Repair manual Golf VII / Golf Variant / Golf 4-cylinder injection engine PDF download has the following content:

Chapter overview

Technical data
1
1 Safety information
1
1.1 Safety regulations for working on fuel supply
1
1.2 Safety precautions when working on vehicles with a gas system
1
1.3 Safety measures when working on vehicles with start/stop system
3
1.5 Safety precautions when working on cooling system
4
1.6 Safety precautions when working on ignition system
4
2 Identification
5
2.1 Engine number/engine data
5
3 Repair notes
6
3.1 Rules for cleanliness
6
3.2 Foreign objects in engine
6
3.3 Contact corrosion
6
3.4 Routing and attachment of lines
6
3.5 Fitting radiator and condensers
7
Removing and installing engine
8
1 Removing and installing engine
8
1.1 Removing engine
8
1.2 Separating engine and gearbox
20
1.3 Securing engine on engine and gearbox support
22
1.4 Installing engine
23
2 Assembly mountings
29
2.1 Assembly overview - assembly mountings
29
2.2 Removing and installing engine mounting
30
2.3 Removing and installing gearbox mounting
35
2.4 Removing and installing pendulum support
38
2.5 Checking adjustment of assembly mountings (engine and gearbox mountings)
39
2.6 Adjusting assembly mountings
39
Crankshaft group
46
1 Cylinder block (pulley end)
46
1.1 Assembly overview - poly V-belt drive
46
1.2 Assembly overview - sealing flange, belt pulley end
50
1.3 Removing and installing poly-V belt
51
1.4 Removing and installing tensioner for poly V-belt
54
1.5 Removing and installing vibration damper
55
1.6 Removing and installing engine support
57
1.7 Renewing crankshaft oil seal - belt pulley end
63
1.8 Removing and installing sealing flange on pulley end
66
2 Cylinder block, gearbox end
70
2.1 Assembly overview - cylinder block, gearbox end
70
2.2 Removing and installing flywheel
71
2.3 Removing and installing sealing flange on gearbox side
72
3 Crankshaft
81
3.1 Crankshaft dimensions
81
3.2 Measuring axial clearance of crankshaft
81
3.3 Renewing needle bearing in crankshaft
82
4 Pistons and conrods
85
4.1 Assembly overview - pistons and conrods
85
4.2 Removing and installing pistons
87
4.3 Removing and installing oil spray jets
87
4.4 Separating new conrod
88
4.5 Checking pistons and cylinder bores
89
4.6 Checking radial clearance of conrods
90
4.7 Setting piston to TDC position
90
Cylinder head, valve gear
94
1 Cylinder head
94
1.1 Assembly overview - cylinder head
94
1.2 Assembly overview - camshaft housing
96
1.3 Removing and installing cylinder head
97
1.4 Removing and installing camshaft housing
103
1.5 Checking compression
108
2 Toothed belt drive
111
2.1 Assembly overview - toothed belt cover
111
2.2 Assembly overview - toothed belt
112
2.3 Removing and installing toothed belt guard
113
2.4 Preassembling and installing valve timing tool
114
2.5 Checking valve timing
121
2.6 Adjusting valve timing
124
2.7 Removing toothed belt from camshaft
132
2.8 Removing and installing toothed belt
137
3 Valve gear
146
3.1 Assembly overview - valve gear
146
3.2 Removing and installing camshaft adjuster
147
3.3 Removing and installing toothed belt pulley
154
3.4 Measuring axial play of camshaft
158
3.5 Removing and installing camshaft oil seal
159
3.6 Removing and installing camshaft control valve 1 N205
168
3.7 Removing and installing valve stem seals
168
4 Inlet and exhaust valves
176
4.1 Checking valve guides
176
4.2 Checking valves
176
4.3 Valve dimensions
177
Lubrication
178
1 Sump, oil pump
178
1.1 Assembly overview - sump/oil pump
178
1.2 Engine oil:
182
1.3 Removing and installing oil sump
183
1.4 Removing and installing oil level and oil temperature sender G266
192
1.5 Removing and installing oil pump
192
2 Engine oil cooler
194
2.1 Assembly overview - engine oil cooler
194
2.2 Removing and installing engine oil cooler
195
3 Crankcase ventilation
197
3.1 Assembly overview - crankcase breather system
197
3.2 Removing and installing oil separator
198
4 Oil filter, oil pressure switch
201
4.1 Assembly overview - oil filter/oil pressure switch
201
4.2 Removing and installing oil pressure switch
202
4.3 Removing and installing oil pressure regulating valve N428
204
4.4 Checking oil pressure
205
Cooling
208
1 Cooling system/coolant
208
1.1 Connection diagram - coolant hoses
208
1.2 Draining and adding coolant
209
1.3 Checking cooling system for leaks
214
2 Coolant pump, regulation of cooling system
216
2.1 Assembly overview - coolant pump, thermostat
216
2.2 Assembly overview - charge air cooling pump V188
219
2.3 Assembly overview - coolant temperature sender
220
2.4 Removing and installing coolant pump
221
2.5 Removing and installing toothed belt pulley for coolant pump
224
2.6 Removing and installing thermostat
226
2.7 Removing and installing charge air cooling pump V188
228
2.8 Removing and installing coolant temperature sender G62
230
2.9 Removing and installing radiator outlet coolant temperature sender G83
232
3 Coolant pipes
234
3.1 Assembly overview - coolant pipes
234
3.2 Removing and installing coolant pipes
234
4 Radiator, radiator fan
241
4.1 Assembly overview - radiator/radiator fan
241
4.2 Assembly overview - radiator cowl and radiator fan
243
4.3 Removing and installing radiator
244
4.4 Removing and installing radiator cowl
247
4.5 Removing and installing radiator fan V7
248
Turbocharging/supercharging
249
1 Exhaust turbocharger
249
1.1 Assembly overview - turbocharger
249
1.2 Removing and installing turbocharger
251
1.3 Removing and installing charge pressure positioner V465
255
1.4 Removing and installing connection for turbocharger
256
2 Charge air system
259
2.1 Assembly overview - charge air system
259
2.2 Removing and installing air intake pipe
261
2.3 Removing and installing charge pressure sender GX26
262
2.4 Removing and installing charge air cooler
262
2.5 Checking charge air system for leaks
265
Mixture preparation - injection
268
1 Injection system
268
1.1 Overview of fitting locations - injection system
268
2 Air filter
272
2.1 Assembly overview - air filter housing
272
2.2 Removing and installing air filter housing
273
2.3 Removing and installing resonator for intake air
274
3 Intake manifold
275
3.1 Assembly overview - intake manifold
275
3.2 Removing and installing intake manifold
277
3.3 Removing and installing throttle valve module GX3
281
3.4 Cleaning throttle valve module GX3
281
4 Checking natural gas supply system for leaks
283
4.1 Distinguishing between pressure sections of natural gas supply system
283
4.2 Determining pressure in gas system
286
4.3 Determining operating mode of natural gas vehicles
286
4.4 Activating and deactivating natural gas mode
286
4.5 Checking gas system for leaks
288
5 Gas pressure regulator
293
5.1 Assembly overview - gas pressure regulator
293
5.2 Removing and installing gas pressure regulator
295
5.3 Removing and installing tank pressure sensor G400
299
6 Gas injectors
302
6.1 Assembly overview - gas rail
302
6.3 Removing and installing gas rail temperature and pressure sensor GX21
306
7 Injectors
309
7.1 Assembly overview - fuel rail with injectors
309
7.2 Removing and installing fuel rail
310
7.3 Removing and installing injectors
312
8 Senders and sensors
319
8.1 Removing and installing intake manifold sender GX9
319
8.2 Removing and installing fuel pressure sender G247
319
8.3 Checking fuel pressure sender G247
321
9 High-pressure pump
325
9.1 Assembly overview - high-pressure pump
325
9.2 Removing and installing high-pressure pump
326
9.3 Removing and installing high-pressure pipe
327
10 Lambda probe
330
10.1 Assembly overview - Lambda probe
330
11 Engine (motor) control unit
333
11.1 Removing and installing engine (motor) control unit J623
333
Exhaust system
339
1 Exhaust pipes and silencers
339
1.1 Assembly overview - silencers
339
1.2 Removing and installing silencer
340
1.3 Aligning exhaust system free of stress
341
1.4 Check exhaust system for leaks
341
2 Exhaust gas cleaning
342
2.1 Assembly overview - emission control
342
2.2 Removing and installing catalytic converter
343
Ignition system
347
1 Ignition system
347
1.1 Assembly overview - ignition system
347
1.2 Removing and installing ignition coils with output stage
348
1.3 Removing and installing knock sensor 1 G61
350
1.4 Removing and installing Hall sender G40
351
1.5 Removing and installing engine speed sender G28
351

Manufacturer's designation	4-cylinder injection engine (1.4 l, natural gas, 4 V EA 211, turbocharger)
Manufacturer	Volkswagen
Suitable for	Golf VII (2013) / Golf Variant (2014) / Golf VII (2017) / Golf (2017)
Suitable car types	5G1, BQ1, BV5
Engine code	CPWA
Category	Reparaturanleitung

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