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  • Examplepage for repair manual 4-cylinder diesel engine (2.0 l engine, 2 valve)
  • Examplepage for repair manual 2 4-cylinder diesel engine (2.0 l engine, 2 valve)
  • Examplepage for repair manual 3 4-cylinder diesel engine (2.0 l engine, 2 valve)

4-cylinder diesel engine (2.0 l engine, 2 valve)

For EOS

Original Volkswagen repair manual


13,85 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

5.602 KB

162 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Crankshaft, Pistons and conrods, Cylinder head, Engine oil, Oil filter bracket, oil pressure and oil cooler, Safety precautions when working on fuel supply system, Rules for cleanliness, Fuel tank and Charge air system with turbocharger. Show more
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Repair manual EOS 4-cylinder diesel engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine number
    1
  • 1.2 Engine data
    1
  • Removing and installing engine
    2
  • 1 Removing and installing engine
    2
  • 1.1 Removing engine
    2
  • 1.2 Securing engine to assembly stand
    7
  • 1.3 Notes on installing
    8
  • 1.4 Assembly mountings
    11
  • Crankshaft group
    12
  • 1 Dismantling and assembling engine
    12
  • 1.1 Assembly overview - toothed belt drive
    12
  • 1.2 Assembly overview - poly V-belt drive
    14
  • 1.3 Removing and installing poly V-belt
    14
  • 1.4 Assembly overview - crankcase
    16
  • 2 Removing and installing sealing flange and flywheel
    19
  • 2.1 Assembly overview - sealing flange and flywheel
    19
  • 2.2 Renewing crankshaft oil seal - pulley end
    20
  • 2.3 Removing and installing sealing flange - pulley end
    22
  • 2.4 Renewing crankshaft sealing flange - flywheel end
    24
  • 3 Crankshaft
    33
  • 3.1 Assembly overview - crankshaft
    33
  • 3.2 Crankshaft dimensions
    34
  • 3.3 Pulling needle bearing out of and driving into crankshaft
    34
  • 4 Pistons and conrods
    36
  • 4.1 Assembly overview - pistons and conrods
    36
  • 4.2 Separating new conrods
    37
  • 4.3 Checking piston projection at TDC
    38
  • 4.4 Piston and cylinder dimensions
    39
  • 4.5 Piston rings, cylinder bore and piston installation position
    39
  • Cylinder head, valve gear
    42
  • 1 Cylinder head
    42
  • 1.1 Assembly overview - cylinder head
    42
  • 1.2 Removing and installing cylinder head cover
    45
  • 1.3 Removing, installing and tensioning toothed belt
    46
  • 1.4 Removing and installing cylinder head
    53
  • 1.5 Checking compression
    57
  • 2 Repairing valve gear
    59
  • 2.1 Assembly overview - valve gear
    59
  • 2.2 Checking valve guides
    61
  • 2.3 Renewing valve stem seals
    62
  • 2.4 Removing and installing camshaft
    64
  • 2.5 Removing and installing camshaft oil seal
    68
  • Lubrication
    71
  • 1 Engine oil
    71
  • 1.1 Oil capacities
    71
  • 1.2 Engine oil specifications
    71
  • 1.3 Checking engine oil level
    71
  • 2 Parts of lubrication system
    72
  • 2.1 Assembly overview - oil pump, sump
    72
  • 2.2 Removing and installing oil sump
    73
  • 3 Oil filter bracket, oil pressure and oil cooler
    76
  • 3.1 Assembly overview - oil filter bracket and oil cooler
    76
  • 3.2 Checking oil pressure and oil pressure switch
    77
  • Cooling
    79
  • 1 Parts of cooling system
    79
  • 1.1 Parts of cooling system, body side
    79
  • 1.2 Parts of cooling system - engine side
    81
  • 1.3 Coolant hose schematic diagram
    83
  • 1.4 Draining and filling coolant
    84
  • 1.5 Removing and installing fan mounting with fans
    88
  • 1.6 Removing and installing radiator
    89
  • 1.7 Removing and installing coolant pump
    91
  • 1.8 Removing and installing thermostat
    92
  • 1.9 Checking cooling system for leaks
    94
  • 1.10 Checking oil cooler for leaks
    96
  • Fuel supply system
    99
  • 1 Safety precautions when working on fuel supply system
    99
  • 2 Rules for cleanliness
    100
  • 3 Fuel tank
    101
  • 3.1 Assembly overview - fuel tank
    101
  • 3.2 Emptying fuel tank
    103
  • 3.3 Removing and installing fuel tank
    105
  • 3.4 Removing and installing fuel delivery unit
    107
  • 3.5 Removing and installing fuel gauge sender G
    109
  • 3.6 Checking fuel pump
    109
  • 4 Repairing fuel supply system
    112
  • 4.1 Assembly overview - fuel filter
    112
  • 4.2 Removing and installing fuel cooler
    113
  • 4.3 Checking tandem pump
    114
  • 4.4 Removing and installing tandem pump
    118
  • 4.5 Assembly overview - accelerator mechanism
    121
  • Turbocharging/supercharging
    123
  • 1 Charge air system with turbocharger
    123
  • 1.1 Safety precautions
    123
  • 1.2 Rules for cleanliness
    123
  • 1.3 Assembly of hose connections
    124
  • 1.4 Assembly overview - turbocharger
    125
  • 1.5 Removing and installing turbocharger
    127
  • 1.6 Assembly overview - charge air cooling
    128
  • 1.7 Checking charge air system for leaks
    129
  • Mixture preparation - injection
    132
  • 1 Repairing diesel direct injection system
    132
  • 1.1 Safety precautions
    132
  • 1.2 Rules for cleanliness
    133
  • 1.3 Assembly overview - unit injector
    133
  • 1.4 Removing and installing O-rings for unit injector
    134
  • 1.5 Removing and installing unit injector
    135
  • 1.6 Assembly overview - intake manifold with intake manifold flap
    138
  • 1.7 Assembly overview - air filter
    140
  • 2 Engine control unit
    141
  • 2.1 Reading and erasing engine control unit fault memory
    141
  • 2.2 Adapting functions and components
    142
  • 2.3 Removing and installing anti-theft engine control unit
    143
  • 2.4 Removing and installing engine control unit
    146
  • Exhaust system
    147
  • 1 Parts of the exhaust system
    147
  • 1.1 Assembly overview - front exhaust pipe with particulate filter
    147
  • 1.2 Assembly overview - silencers with mountings
    149
  • 1.3 Aligning exhaust system free of stress
    150
  • 2 Exhaust gas recirculation system
    151
  • 2.1 Assembly overview - exhaust gas recirculation
    151
  • 2.2 Assembly overview - exhaust gas recirculation cooler
    152
  • 2.3 Vacuum hose schematic diagram
    153
  • Glow plug system
    154
  • 1 Checking glow plug system
    154
  • 1.1 Characteristics of ceramic glow plugs
    154
  • 1.2 Removing, installing and checking ceramic glow pin plugs
    154
Manufacturer's designation 4-cylinder diesel engine (2.0 l engine, 2 valve)
Manufacturer Volkswagen
Suitable for EOS (2006)
Suitable car types 1F
Engine code BMM
Category Reparaturanleitung

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