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  • Examplepage for repair manual 4-cyl. direct injection (1.4 l, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 2 4-cyl. direct injection (1.4 l, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 3 4-cyl. direct injection (1.4 l, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 4-cyl. direct injection (1.4 l, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 2 4-cyl. direct injection (1.4 l, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 3 4-cyl. direct injection (1.4 l, 4V, EA 211, turbocharger)

4-cyl. direct injection (1.4 l, 4V, EA 211, turbocharger)

For Polo A05 / Polo / Polo [RU]

Original Volkswagen repair manual


32,88 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

41.953 KB

447 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing motor, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Inlet and exhaust valves, Sump, oil pump, Engine oil cooler, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Turbocharger and Lambda probe. Show more
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Repair manual Polo A05 / Polo / Polo [RU] 4-cyl. direct injection PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with a start/stop system
    1
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when working on ignition system
    2
  • 2 Identification
    3
  • 2.1 Engine number/engine data
    3
  • 3 Repair instructions
    5
  • 3.1 Rules for cleanliness
    5
  • 3.2 Foreign objects in engine
    5
  • 3.3 Contact corrosion
    5
  • 3.4 Routing and attachment of lines
    5
  • 3.5 Fitting radiator and condensers
    6
  • Removing and installing engine
    7
  • 1 Removing and installing motor
    7
  • 1.1 Removing motor
    7
  • 1.2 Separating engine and gearbox
    19
  • 1.3 Securing engine on engine and gearbox support
    21
  • 1.4 Installing engine
    22
  • 2 Assembly mountings
    25
  • 2.1 Assembly overview - assembly mountings
    25
  • 2.2 Removing and installing engine mounting
    31
  • 2.3 Removing and installing gearbox mountings
    33
  • 2.4 Removing and installing pendulum support
    35
  • 2.5 Supporting engine in installation position
    37
  • Crankshaft group
    42
  • 1 Cylinder block (pulley end)
    42
  • 1.1 Assembly overview - poly V-belt drive
    42
  • 1.2 Assembly overview - sealing flange, belt pulley end
    44
  • 1.3 Removing and installing poly-V belt
    46
  • 1.4 Removing and installing tensioner for poly V-belt
    49
  • 1.5 Removing and installing vibration damper
    50
  • 1.6 Removing and installing engine support
    52
  • 1.7 Renewing crankshaft oil seal - belt pulley end
    56
  • 1.8 Removing and installing sealing flange on pulley end
    59
  • 2 Cylinder block, gearbox end
    63
  • 2.1 Assembly overview - cylinder block, gearbox end
    63
  • 2.2 Removing and installing flywheel
    65
  • 2.3 Removing and installing sealing flange on gearbox side
    66
  • 3 Crankshaft
    77
  • 3.1 Crankshaft dimensions
    77
  • 3.2 Renewing needle bearing in crankshaft
    77
  • 3.3 Measuring axial clearance of crankshaft
    80
  • 4 Pistons and conrods
    82
  • 4.1 Assembly overview - pistons and conrods
    82
  • 4.2 Removing and installing pistons
    85
  • 4.3 Separating new conrod
    86
  • 4.4 Removing and installing oil spray jets
    87
  • 4.5 Checking pistons and cylinder bores
    88
  • 4.6 Checking radial clearance of conrods
    91
  • 4.7 Setting piston to TDC position
    91
  • Cylinder head, valve gear
    96
  • 1 Cylinder head
    96
  • 1.1 Assembly overview - cylinder head
    96
  • 1.2 Assembly overview - camshaft housing
    98
  • 1.3 Removing and installing cylinder head
    103
  • 1.4 Removing and installing camshaft housing
    108
  • 1.5 Checking compression
    112
  • 2 Toothed belt drive
    115
  • 2.1 Assembly overview - toothed belt cover
    115
  • 2.2 Assembly overview - toothed belt
    116
  • 2.3 Removing and installing toothed belt guard
    120
  • 2.4 Checking valve timing
    121
  • 2.5 Preassembling and installing valve timing tool
    128
  • 2.6 Adjusting valve timing
    143
  • 2.7 Removing toothed belt from camshaft
    165
  • 2.8 Removing and installing toothed belt
    172
  • 3 Valve gear
    180
  • 3.1 Assembly overview - valve gear
    180
  • 3.2 Removing and installing camshaft oil seal
    182
  • 3.3 Removing and installing camshaft adjuster
    196
  • 3.4 Removing and installing toothed belt pulley
    215
  • 3.5 Removing and installing camshaft control valve 1 N205
    220
  • 3.6 Removing and installing exhaust camshaft control valve 1 N318
    221
  • 3.7 Removing and installing valve stem seals
    222
  • 3.8 Removing and installing cam actuators
    232
  • 4 Inlet and exhaust valves
    239
  • 4.1 Checking valve guides
    239
  • 4.2 Checking valves
    240
  • 4.3 Valve dimensions
    240
  • Lubrication
    241
  • 1 Sump, oil pump
    241
  • 1.1 Assembly overview - sump/oil pump
    241
  • 1.2 Engine oil:
    245
  • 1.3 Removing and installing lower part of sump
    245
  • 1.4 Removing and installing upper part of sump
    251
  • 1.5 Removing and installing oil pump
    255
  • 1.6 Removing and installing oil level and oil temperature sender G266
    257
  • 2 Engine oil cooler
    258
  • 2.1 Assembly overview - engine oil cooler
    258
  • 2.2 Removing and installing engine oil cooler
    258
  • 3 Crankcase ventilation
    260
  • 3.1 Assembly overview - crankcase breather system
    260
  • 3.2 Removing and installing oil separator
    261
  • 4 Oil filter, oil pressure switch
    264
  • 4.1 Assembly overview - oil filter/oil pressure switch
    264
  • 4.2 Removing and installing oil pressure switch F1
    265
  • 4.3 Removing and installing oil pressure switch for reduced oil pressure F378
    267
  • 4.4 Checking oil pressure
    267
  • 4.5 Removing and installing oil pressure regulating valve N428
    270
  • Cooling
    271
  • 1 Cooling system/coolant
    271
  • 1.1 Connection diagram - coolant hoses
    271
  • 1.2 Checking cooling system for leaks
    275
  • 1.3 Draining and adding coolant
    278
  • 2 Coolant pump, regulation of cooling system
    287
  • 2.1 Assembly overview - coolant pump, thermostat
    287
  • 2.2 Assembly overview - electric coolant pump
    290
  • 2.3 Assembly overview - coolant temperature sender
    291
  • 2.4 Removing and installing electric coolant pump
    292
  • 2.5 Removing and installing coolant pump
    294
  • 2.6 Removing and installing thermostat
    300
  • 2.7 Removing and installing toothed belt pulley for coolant pump
    303
  • 2.8 Removing and installing coolant temperature sender G62
    307
  • 2.9 Removing and installing radiator outlet coolant temperature sender G83
    309
  • 3 Coolant pipes
    312
  • 3.1 Assembly overview - coolant pipes
    312
  • 3.2 Removing and installing coolant pipes
    312
  • 4 Radiator, radiator fan
    317
  • 4.1 Assembly overview - radiator/radiator fan
    317
  • 4.2 Assembly overview - radiator cowl and radiator fan
    319
  • 4.3 Removing and installing radiator
    320
  • 4.4 Removing and installing water radiator for charge air cooling circuit
    325
  • 4.5 Removing and installing radiator cowl with radiator fan
    329
  • 4.6 Removing and installing radiator fan V7
    330
  • Turbocharging/supercharging
    333
  • 1 Turbocharger
    333
  • 1.1 Assembly overview - turbocharger
    333
  • 1.2 Removing and installing turbocharger
    337
  • 1.3 Removing and installing charge pressure positioner V465
    343
  • 1.4 Removing and installing connection for turbocharger
    345
  • 2 Charge air system
    349
  • 2.1 Assembly overview - charge air system
    349
  • 2.2 Removing and installing charge air cooler
    351
  • 2.3 Removing and installing charge pressure sender GX26
    354
  • 2.4 Checking charge air system for leaks
    355
  • 2.5 Removing and installing air pipe
    357
  • Mixture preparation - injection
    360
  • 1 Injection system
    360
  • 1.1 Overview of fitting locations - injection system
    360
  • 2 Injectors
    368
  • 2.1 Assembly overview - fuel rail with injectors
    368
  • 2.2 Removing and installing fuel rail
    370
  • 2.3 Removing and installing injectors
    371
  • 2.4 Cleaning injectors
    377
  • 3 Air filter
    379
  • 3.1 Assembly overview - air filter housing
    379
  • 3.2 Removing and installing air filter housing
    379
  • 3.3 Removing and installing resonator for intake air
    381
  • 4 Intake manifold
    382
  • 4.1 Assembly overview - intake manifold
    382
  • 4.2 Removing and installing intake manifold
    384
  • 4.3 Removing and installing throttle valve module GX3
    388
  • 4.4 Cleaning throttle valve module GX3
    390
  • 5 Senders and sensors
    392
  • 5.1 Removing and installing fuel pressure sender G247
    392
  • 5.2 Checking fuel pressure sender G247
    393
  • 5.3 Removing and installing intake manifold sender GX9
    397
  • 6 Engine control unit
    399
  • 6.1 Removing and installing engine control unit J623
    399
  • 6.2 Removing and installing engine (motor) control unit J623 with protective housing
    401
  • 7 High-pressure pump
    404
  • 7.1 Assembly overview - high-pressure pump
    404
  • 7.2 Removing and installing high-pressure pump
    409
  • 7.3 Removing and installing high-pressure pipe
    411
  • 8 Lambda probe
    412
  • 8.1 Assembly overview - Lambda probe
    412
  • 8.2 Removing and installing Lambda probe
    413
  • Exhaust system
    417
  • 1 Exhaust pipes and silencers
    417
  • 1.1 Assembly overview - silencers
    417
  • 1.2 Separating exhaust pipes from silencers
    420
  • 1.3 Removing and installing silencer
    421
  • 1.4 Aligning exhaust system free of stress
    424
  • 1.5 Checking exhaust system for leaks
    425
  • 2 Emission control
    426
  • 2.1 Assembly overview - emission control
    426
  • 2.2 Removing and installing catalytic converter
    428
  • Ignition system
    433
  • 1 Ignition system
    433
  • 1.1 Assembly overview - ignition system
    433
  • 1.2 Removing and installing ignition coils with output stage
    435
  • 1.3 Removing and installing knock sensor 1 G61
    438
  • 1.4 Removing and installing Hall sender
    439
  • 1.5 Removing and installing engine speed sender G28
    440
Manufacturer's designation 4-cyl. direct injection (1.4 l, 4V, EA 211, turbocharger)
Manufacturer Volkswagen
Suitable for Polo A05 (2010) / Polo (2014) / Polo (Russland) (2015 >) / Polo [RU] (2020 >)
Suitable car types 6R1, 614, CK4
Engine code CZCA, CZEA
Category Reparaturanleitung

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