4-Cyl. injection engine, Mechanics (1.4 and 1.6 l engine)

Chapter overview

• Technical data
  1
• 1 Technical data
  1
• 1.1 Technical data
  1
• 1.2 Engine number
  1
• 1.3 Engine data
  1
• Removing and installing engine
  3
• 1 Removing and installing engine
  3
• 1.1 Removing and installing engine
  3
• 1.2 Notes on removing
  3
• 1.3 Notes on installing
  4
• 1.4 Tightening torques
  5
• 1.5 Assembly mountings
  5
• 1.6 Renewing engine carrier rubber mounting
  6
• Crankshaft group
  8
• 1 Dismantling and assembling engine
  8
• 1.1 Dismantling and assembling engine
  8
• 1.2 Removing and installing ribbed belt
  25
• 1.3 Removing and installing toothed belt
  26
• 1.4 Checking semi-automatic toothed belt tensioning roller
  29
• 2 Dismantling and assembling cylinder block, crankshaft and flywheel
  30
• 2.1 Dismantling and assembling cylinder block, crankshaft and flywheel
  30
• 2.2 Renewing crankshaft oil seal - pulley end -
  34
• 2.3 Crankshaft dimensions
  37
• 3 Dismantling and assembling pistons and conrods
  38
• 3.1 Dismantling and assembling pistons and conrods
  38
• 3.2 Piston and cylinder dimensions
  44
• Cylinder head, Valve gear
  45
• 1 Removing and installing cylinder head
  45
• 1.1 Removing and installing cylinder head
  45
• 1.2 Removing and installing cylinder head
  51
• 1.3 Checking compressions
  52
• 2 Servicing valve gear
  53
• 2.1 Servicing valve gear
  53
• 2.2 Reworking valve seats
  60
• 2.3 Removing and installing camshaft oil seal
  62
• 2.4 Checking hydraulic bucket tappets
  63
• 2.5 Removing and installing camshaft
  64
• 2.6 Checking valve guides
  66
• 2.7 Renewing valve guides
  66
• 2.8 Renewing valve stem seals
  67
• Lubrication
  69
• 1 Removing and installing parts of the lubrication system
  69
• 1.1 Removing and installing parts of the lubrication system
  69
• 1.2 Removing and installing oil sump
  83
• 1.3 Removing and installing Duo-centric oil pump
  85
• 1.4 Checking oil pressure and oil pressure switch
  88
• Cooling system
  91
• 1 Removing and installing parts of cooling system
  91
• 1.1 Removing and installing parts of cooling system
  91
• 1.2 Parts of cooling system body side
  92
• 1.3 Parts of cooling system - engine side
  95
• 1.4 Draining and filling cooling system
  106
• Fuel supply system
  108
• 1 Removing and installing parts of fuel supply system
  108
• 1.1 Removing and installing parts of fuel supply system
  108
• 1.2 Removing and installing fuel tank with its attachments
  109
• 1.3 Safety precautions when working on the fuel supply system
  114
• 1.4 Rules for cleanliness
  115
• 1.5 Adjusting throttle cable
  115
• 1.6 Removing and installing fuel delivery unit
  115
• 1.7 Checking fuel pump
  116
• 1.8 Removing and installing parts of the activated charcoal filter system
  122
• 1.9 Checking fuel tank breather
  123
• Exhaust system
  126
• 1 Removing and installing parts of exhaust system
  126
• 1.1 Removing and installing parts of exhaust system
  126