4-Cyl. injection engine (4-valve), Mechanics

Chapter overview

• Technical data
  1
• 1 Technical data
  1
• 1.1 Technical data
  1
• 1.2 Engine number
  1
• 1.3 Engine data
  1
• Removing and installing engine
  2
• 1 Removing and installing engine
  2
• 1.1 Removing and installing engine
  2
• 1.2 Notes on removing
  2
• 1.3 Notes on installing
  3
• 1.4 Tightening torques
  4
• 1.5 Assembly mountings
  5
• 1.6 Renewing engine carrier rubber mounting
  6
• 1.7 Additional information and removal instructions for vehicles with air conditioner
  7
• Crankshaft group
  8
• 1 Dismantling and assembling engine
  8
• 1.1 Dismantling and assembling engine
  8
• 1.2 Removing and installing ribbed belt
  18
• 1.3 Removing and installing toothed belt
  19
• 1.4 Checking semi-automatic toothed belt tensioning roller
  21
• 2 Removing and installing sealing flange and flywheel
  22
• 2.1 Removing and installing sealing flange and flywheel
  22
• 2.2 Renewing crankshaft oil seal - pulley end -
  24
• 3 Removing and installing crankshaft
  26
• 3.1 Removing and installing crankshaft
  26
• 3.2 Crankshaft dimensions
  28
• 4 Dismantling and assembling pistons and conrods
  29
• 4.1 Dismantling and assembling pistons and conrods
  29
• 4.2 Piston and cylinder dimensions
  34
• Cylinder head, Valve gear
  35
• 1 Removing and installing cylinder head
  35
• 1.1 Removing and installing cylinder head
  35
• 1.2 Removing and installing cylinder head
  38
• 1.3 Checking compressions
  40
• 2 Servicing valve gear
  41
• 2.1 Servicing valve gear
  41
• 2.2 Reworking valve seats
  46
• 2.3 Removing and installing camshaft oil seal
  48
• 2.4 Checking hydraulic bucket tappets
  49
• 2.5 Removing and installing camshaft
  50
• 2.6 Checking valve guides
  52
• 2.7 Renewing valve guides
  52
• 2.8 Renewing valve stem seals
  54
• Lubrication
  56
• 1 Removing and installing parts of the lubrication system
  56
• 1.1 Removing and installing parts of the lubrication system
  56
• 1.2 Checking oil pressure and oil pressure switch
  63
• Cooling system
  65
• 1 Removing and installing parts of cooling system
  65
• 1.1 Removing and installing parts of cooling system
  65
• 1.2 Parts of cooling system body side
  66
• 1.3 Parts of cooling system - engine side
  69
• 1.4 Dismantling and assembling coolant pump
  72
• 1.5 Draining and filling cooling system
  73
• 1.6 Removing and installing radiator and radiator fan
  75
• Fuel supply system
  77
• 1 Removing and installing parts of fuel supply system
  77
• 1.1 Removing and installing parts of fuel supply system
  77
• 1.2 Removing and installing fuel tank with its attachments
  78
• 1.3 Safety precautions when working on the fuel supply system
  84
• 1.4 Rules for cleanliness
  84
• 1.5 Adjusting throttle cable
  85
• 1.6 Removing and installing fuel delivery unit
  85
• 1.7 Checking fuel pump
  86
• 1.8 Removing and installing parts of the activated charcoal filter system
  91
• 1.9 Checking fuel tank breather
  92
• Exhaust system
  95
• 1 Removing and installing parts of exhaust system
  95
• 1.1 Removing and installing parts of exhaust system
  95