Motronic injection and ignition system (0.2 l engine)

Kapitelübersicht

• Self-diagnosis
  1
• 1 General to self-diagnosis
  1
• 1.1 General to self-diagnosis
  1
• 1.2 Features of self-diagnosis
  1
• 1.3 Technical data of self-diagnosis
  1
• 1.4 Significance of the exhaust gas warning lamp
  2
• 1.5 Significance of EPC warning lamp (fault lamp for electronic accelerator) in dash panel insert
  3
• 1.6 Connecting fault reader
  4
• 2 Fault memory
  7
• 2.1 Fault memory
  7
• 2.2 Automatic test sequence for interrogating all fault memories
  7
• 2.3 Interrogating and erasing engine control unit fault memory
  8
• 3 Fault table: SAE P0 and P2 codes
  9
• 3.1 Fault table: SAE P0 and P2 codes
  9
• 4 Fault table: SAE P1 and P3 codes
  15
• 4.1 Fault table: SAE P1 and P3 codes
  15
• 5 Readiness code
  22
• 5.1 Readiness code
  22
• 5.2 Reading readiness code
  23
• 5.3 Generating readiness code
  23
• 6 Final control diagnosis
  30
• 6.1 Final control diagnosis
  30
• 6.2 Performing final control diagnosis
  30
• 7 Measured value blocks
  40
• 7.1 Measured value blocks
  40
• 7.2 Safety precautions
  40
• 7.3 Read measured value block
  41
• 8 Evaluating measured value blocks, display groups 0...9 -Basic functions-
  42
• 8.1 Evaluating measured value blocks, display groups 0...9 -Basic functions-
  42
• 9 Evaluating measured value blocks, display groups 10...29 -Ignition-
  45
• 9.1 Evaluating measured value blocks, display groups 10...29 -Ignition-
  45
• 10 Evaluating measured value blocks, display groups 30...49, 99 -Lambda regulation-
  48
• 10.1 Evaluating measured value blocks, display groups 30...49, 99 -Lambda regulation-
  48
• 11 Evaluating measured value blocks, display groups 50...69 -Speed regulation-
  53
• 11.1 Evaluating measured value blocks, display groups 50...69 -Speed regulation-
  53
• 12 Evaluating measured value blocks, display groups 70...89 -Reducing emissions-
  57
• 12.1 Evaluating measured value blocks, display groups 70...89 -Reducing emissions-
  57
• 13 Evaluating measured value blocks, display groups 120...129 -Communication-
  58
• 13.1 Evaluating measured value blocks, display groups 120...129 -Communication-
  58
• Mixture preparation, Injection
  60
• 1 Servicing injection system
  60
• 1.1 Servicing injection system
  60
• 1.2 Fitting locations overview
  60
• 1.3 General notes on injection
  68
• 1.4 Dismantling and assembling intake manifold - Upper part
  69
• 1.5 Dismantling and assembling intake manifold - lower part
  72
• 1.6 Dismantling and assembling air cleaner
  74
• 1.7 Safety precautions
  75
• 1.8 Rules for cleanliness
  76
• 1.9 Technical data
  76
• 2 Checking components
  77
• 2.1 Checking components
  77
• 2.2 Checking Lambda probe heating for Lambda probe before catalyst
  77
• 2.3 Checking Lambda probe heating for Lambda probe after catalyst
  80
• 2.4 Checking air mass meter
  83
• 2.5 Checking throttle valve control part
  86
• 2.6 Checking coolant temperature sender
  90
• 2.7 Checking intake air temperature sender
  94
• 2.8 Checking engine speed sender
  99
• 2.9 Checking injectors
  101
• 2.10 Checking fuel pressure regulator and holding pressure
  107
• 2.11 Checking intake air system for leaks (unmetered air)
  110
• 3 Checking functions
  111
• 3.1 Checking functions
  111
• 3.2 Idling check
  111
• 3.3 Checking Lambda probe and Lambda regulation before catalyst
  113
• 3.4 Checking Lambda probe and Lambda regulation after catalyst
  116
• 3.5 Checking Lambda probe ageing, Lambda probe before catalyst
  120
• 3.6 Checking engine operating mode
  121
• 4 Engine control unit
  122
• 4.1 Engine control unit
  122
• 4.2 Checking control unit voltage supply
  122
• 4.3 Replacing engine control unit
  124
• 4.4 Adapting engine control unit to throttle valve control part and exhaust gas recirculation valve
  126
• 4.5 Learning kick-down point
  128
• 4.6 Checking matching resistor for data bus
  129
• 5 Checking additional signals
  130
• 5.1 Checking additional signals
  130
• 5.2 Checking speed signal
  130
• 5.3 Checking signal from/to air conditioning system
  131
• 5.4 Checking signal from clutch pedal switch
  132
• 5.5 Checking signal from brake light switch and brake pedal switch
  134
• 5.6 Checking driving range signal
  137
• Ignition system
  139
• 1 Servicing ignition system
  139
• 1.1 Servicing ignition system
  139
• 1.2 General notes on ignition system
  139
• 1.3 Removing and installing parts of the ignition system
  140
• 1.4 Safety precautions
  143
• 1.5 Test data, spark plugs
  143
• 1.6 Checking Hall sender
  144
• 1.7 Checking ignition transformer
  145
• 1.8 Checking knock sensor
  149
• 1.9 Check misfiring recognition
  151