General body repairs, interior

Kapitelübersicht

• Technical data
  1
• 1 Safety information
  1
• 1.1 Safety measures when working on vehicles with a start/stop system
  1
• 1.3 Safety measures when working with pyrotechnic components
  2
• 1.4 Safety instructions for airbag
  3
• 1.5 Deactivating the airbag
  4
• 1.7 Additional safety regulations for side airbag
  4
• 1.8 Additional safety instructions for curtain airbag
  5
• 1.9 Safety regulations for crash sensors (pressure sensors) for front side airbags
  5
• 1.11 Checking airbag securing parts after an accident
  7
• 1.12 Accident without airbag triggering
  7
• 1.13 Checking seat belts
  7
• 1.14 Check belt webbing
  8
• 1.15 Checking inertia reel (locking mechanism)
  9
• 1.16 Visually checking belt buckle
  10
• 1.17 Check operation of belt buckle
  10
• 1.18 Checking belt relays, and buckle tongues
  10
• 1.19 Checking securing parts and anchorage points after an accident
  10
• 1.21 Safety precautions when working in the vicinity of high-voltage components
  11
• 1.22 Safety precautions when working on high-voltage system
  11
• 2 Repair instructions
  13
• 2.1 General repair instructions
  13
• 2.2 Contact corrosion
  13
• 2.3 Routing and attachment of lines
  13
• 2.4 Explanatory notes on production control number (PR number)
  14
• 3 Hazard classification for the high-voltage system
  15
• Interior equipment
  16
• 1 Compartments/covers
  16
• 1.1 Overview of fitting locations – compartments/covers
  16
• 1.2 Assembly overview – dash panel cover on driver side
  18
• 1.3 Assembly overview - front passenger side dash panel cover
  18
• 1.4 Assembly overview - steering column trim
  19
• 1.5 Assembly overview – glove compartment
  20
• 1.6 Assembly overview - storage compartment in headliner
  22
• 1.7 Assembly overview - handbrake lever boot
  24
• 1.8 Removing and installing dash panel cover on driver side
  25
• 1.9 Removing and installing gap cover for dash panel insert
  27
• 1.10 Removing and installing dash panel cover on front passenger side
  27
• 1.11 Removing and installing upper steering column trim
  28
• 1.12 Removing and installing lower steering column trim
  29
• 1.13 Removing and installing glove compartment opener
  29
• 1.14 Removing and installing glove compartment
  31
• 1.15 Removing and installing glove compartment cover
  32
• 1.16 Removing and installing restrictor for glove compartment cover
  32
• 1.17 Service position for glove compartment cover
  33
• 1.18 Removing and installing headliner storage compartment
  34
• 1.19 Removing and installing handbrake lever trim
  46
• 1.20 Removing and installing cover for central electrics
  47
• 1.21 Removing and installing dash panel compartment
  48
• 1.22 Removing and installing information electronics mounting frame
  51
• 1.23 Removing and installing footwell cover
  52
• 2 Equipment
  53
• 2.1 Assembly overview – sun visors
  53
• 2.2 Assembly overview - grab handle
  55
• 2.3 Assembly overview – partition panel
  58
• 2.4 Assembly overview - tie rails
  61
• 2.5 Assembly overview - seat rail systems
  63
• 2.6 Removing and installing sun visor
  64
• 2.7 Removing and installing sun visor centre mount
  69
• 2.8 Removing and installing grab handle
  71
• 2.9 Removing and installing tool kit storage compartment
  74
• 2.10 Removing and installing partition panel
  76
• 2.11 Removing and installing tie rail
  81
• 2.12 Removing and installing coat hook
  85
• 2.13 Removing and installing seat rail system
  85
• 2.14 Assembly overview - chock holder
  88
• 2.15 Removing and installing chock holder
  89
• 3 Centre console
  91
• 3.1 Assembly overview – centre console
  91
• 3.2 Removing and installing centre console cover
  92
• 3.3 Removing and installing front ashtray
  93
• 3.4 Removing and installing centre console front storage compartment
  93
• 3.5 Removing and installing centre console trim in front footwell
  94
• 3.6 Removing and installing centre console
  95
• 3.7 Removing and installing trim for operating and display unit
  96
• 3.8 Removing and installing coin holder
  97
• 4 On inside
  98
• 4.1 Assembly overview – interior mirror
  98
• 4.2 Removing and installing interior mirror
  99
• Passenger protection
  102
• 1 Seat belts
  102
• 1.1 Overview of fitting locations – seat belts and anchorage points
  102
• 1.2 Assembly overview – front three-point seat belt
  106
• 1.3 Assembly overview – rear outer three-point seat belt
  108
• 1.4 Assembly overview – rear centre three-point seat belt
  109
• 1.6 Assembly overview – front belt buckle
  111
• 1.7 Assembly overview – rear belt buckle
  112
• 1.8 Removing and installing front three-point seat belt
  114
• 1.9 Removing and installing rear three-point seat belt
  119
• 1.10 Removing and installing rear belt guide
  124
• 1.11 Removing and installing front belt guide
  128
• 1.12 Removing and installing front belt end fitting
  131
• 1.13 Removing and installing rear outer belt end fitting
  132
• 1.14 Removing and installing belt height adjuster
  133
• 1.15 Removing and installing front belt buckle
  135
• 1.16 Removing and installing rear belt buckle
  137
• 2 Airbag system
  140
• 2.1 Overview of fitting locations – airbag system
  140
• 3 Airbag control unit
  141
• 3.1 Assembly overview – airbag control unit
  141
• 3.2 Removing and installing airbag control unit J234
  141
• 4 Battery isolator igniter
  145
• 4.1 Removing and installing battery isolator igniter
  145
• 5 Front airbag, driver side
  146
• 5.1 Assembly overview – front airbag, driver side
  146
• 5.2 Removing and installing airbag unit with igniter
  146
• 5.3 Removing and installing return spring with slip ring (coil connector)
  149
• 5.4 Renewing connector on airbag
  150
• 6 Front passenger airbag
  151
• 6.1 Assembly overview – front passenger airbag
  151
• 6.2 Removing and installing front passenger airbag unit with igniter
  152
• 7 Side airbags
  155
• 7.1 Assembly overview – front side airbag
  155
• 7.2 Removing and installing front side airbag with igniter
  155
• 8 Curtain airbags
  158
• 8.1 Assembly overview – curtain airbag
  158
• 8.2 Removing and installing curtain airbag with igniter
  158
• 9 Airbag crash sensors
  162
• 9.1 Overview of fitting locations – airbag crash sensors
  162
• 9.3 Removing and installing front side airbag crash sensor G179/G180
  165
• 9.4 Removing and installing rear side airbag crash sensor G256/G257
  166
• 10 Seat occupied recognition
  169
• 10.1 Removing and installing seat occupied recognition
  169
• 11 Roll-over bar
  170
• 11.1 Assembly overview - roll-over bar
  170
• 11.2 Removing and installing roll-over bar
  171
• Trim, insulation
  180
• 1 Front door trims
  180
• 1.1 Assembly overview – front door trim
  180
• 1.2 Removing and installing trim for mid-range loudspeaker
  182
• 1.3 Removing and installing treble loudspeaker trim
  182
• 1.4 Removing and installing trim
  182
• 1.5 Removing and installing front door trim
  182
• 1.6 Removing and installing front door puller
  185
• 1.7 Removing and installing button trim
  185
• 1.8 Removing and installing interior door handle
  186
• 2 Rear door trims
  187
• 2.1 Assembly overview – rear door trim
  187
• 2.2 Removing and installing trim
  190
• 2.3 Removing and installing interior door handle
  191
• 2.4 Removing and installing rear door trim
  192
• 2.5 Removing and installing rear door puller
  195
• 2.6 Removing and installing rear ashtray
  196
• 3 Dash panel
  198
• 3.1 Assembly overview - dash panel
  198
• 3.2 Assembly overview - additional instruments
  200
• 3.3 Assembly overview – dash panel insert retaining frame
  201
• 3.4 Removing and installing dash panel end cover
  202
• 3.5 Removing and installing dash panel trim
  203
• 3.6 Removing and installing dash panel insert trim
  204
• 3.7 Removing and installing loudspeaker trim
  204
• 3.8 Removing and installing light switch trim
  205
• 3.9 Removing and installing radio/navigation system mounting frame
  205
• 3.10 Removing and installing retaining frame for dash panel insert
  205
• 3.11 Removing and installing dash panel
  206
• 3.12 Removing and installing additional instruments
  212
• 3.13 Removing and installing loudspeaker mounting
  214
• 3.14 Removing and installing outer dash panel vents
  214
• 3.15 Removing and installing centre vent
  215
• 3.16 Removing and installing front centre defroster vent
  217
• 3.17 Removing and installing side defroster vent
  217
• 3.18 Additional console with storage compartment in dash panel
  218
• 4 Central tube for dash panel
  219
• 4.1 Assembly overview – central tube for dash panel
  219
• 4.2 Removing and installing central tube for dash panel
  223
• 5 Interior trims
  236
• 5.1 Overview of fitting locations – interior trims
  236
• 5.2 Assembly overview – sill panel moulding
  245
• 5.3 Assembly overview - A-pillar trim
  247
• 5.4 Assembly overview – B-pillar trim
  249
• 5.5 Assembly overview - C-pillar trim
  251
• 5.6 Assembly overview - side trim
  254
• 5.7 Assembly overview – foot rest and floor covering
  263
• 5.8 Removing and installing sill panel moulding
  268
• 5.9 Removing and installing A-pillar trim
  273
• 5.10 Removing and installing A-pillar gap cover
  275
• 5.11 Removing and installing B-pillar trim
  276
• 5.12 Removing and installing C-pillar trim
  284
• 5.13 Removing and installing side trim
  286
• 5.14 Removing and installing foot rest
  290
• 5.15 Removing and installing floor covering
  290
• 5.16 Removing and installing loudspeaker trim
  296
• 5.17 Removing and installing cap
  297
• 5.18 Removing and installing vents
  300
• 5.19 Removing and installing partition panel trim
  302
• 5.20 Removing and installing retaining strip
  304
• 5.21 Removing and installing fastening rings
  305
• 5.22 Removing and installing lock carrier trim
  307
• 5.23 Removing and installing wheel housing lining
  308
• 5.24 Removing and installing gap cover
  309
• 5.25 Removing and installing retaining plate
  310
• 6 Roof trims
  312
• 6.1 Overview of fitting locations – roof trim
  312
• 6.2 Assembly overview - roof end strip
  314
• 6.3 Assembly overview – moulded headliner
  314
• 6.4 Removing and installing roof end strip
  318
• 6.5 Removing and installing moulded headliner
  320
• Seat frames
  330
• 1 Overview of seat variants
  330
• 1.1 Overview of fitting locations – seat variants
  330
• 1.2 Securing front seat to seat repair stand
  334
• 2 Front seats
  335
• 2.1 Overview of fitting locations – electrical and electronic components
  335
• 2.2 Assembly overview – front seat
  337
• 2.3 Assembly overview – front backrest
  349
• 2.4 Assembly overview – seat pan
  355
• 2.5 Assembly overview – seat depth adjustment
  363
• 2.6 Removing and installing front seat
  364
• 2.7 Connecting and disconnecting airbag adapter
  372
• 2.8 Removing and installing seat height adjustment handle
  374
• 2.9 Removing and installing seat height adjuster
  374
• 2.10 Removing and installing seat rake adjustment unit
  376
• 2.11 Removing and installing lumbar support adjuster
  378
• 2.12 Removing and installing front backrest
  380
• 2.13 Removing and installing centre armrest
  387
• 2.14 Removing and installing head restraint
  388
• 2.15 Removing and installing head restraint guide
  388
• 2.16 Removing and installing lumbar support adjustment switch E176/E177
  389
• 2.17 Removing and installing massage function button E670/E671
  390
• 2.18 Removing and installing lumbar support adjustment motor V125/V126/V129/V130
  391
• 2.19 Removing and installing massage control unit J740
  392
• 2.20 Removing and installing cover
  393
• 2.21 Removing and installing backrest adjustment handle
  395
• 2.22 Removing and installing seat trim
  397
• 2.23 Removing and installing seat depth adjuster
  408
• 3 Rear seats
  411
• 3.1 Assembly overview – bench seat/individual seats
  411
• 3.2 Assembly overview – head restraint and head restraint guide
  413
• 3.3 Assembly overview – rear seat backrest
  414
• 3.4 Assembly overview - seat pan
  416
• 3.5 Assembly overview – centre armrest
  418
• 3.6 Removing and installing bench seat/individual seats
  419
• 3.7 Removing and installing head restraint
  425
• 3.8 Removing and installing head restraint guide
  426
• 3.9 Removing and installing rear seat backrest
  427
• 3.10 Removing and installing seat trim, single seat passenger compartment
  429
• 3.11 Removing and installing seat armrest, single seat passenger compartment
  433
• 3.12 Removing and installing seat rail
  434
• Seat - padding, covers
  437
• 1 Front seat covers and padding
  437
• 1.1 Assembly overview – seat pan cover and padding
  437
• 1.2 Assembly overview – backrest cover and padding
  440
• 1.3 Assembly overview – seat heating element
  443
• 1.4 Assembly overview – backrest heating element
  443
• 1.5 Removing and installing cover and padding in area of seat pan
  444
• 1.6 Removing and installing backrest cover and backrest padding
  449
• 1.7 Separating cover and padding in area of seat pan
  455
• 1.8 Separating cover and padding on backrest
  457
• 1.9 Separating centre cover and padding on backrest, fixed bench seat
  460
• 1.10 Removing and installing head restraint cover and padding
  462
• 1.11 Removing and installing seat heating element Z6/Z8
  462
• 1.12 Removing and installing backrest heating element Z7/Z9
  462
• 2 Rear seat covers and padding
  464
• 2.1 Assembly overview – cover and padding
  464
• 2.2 Removing and installing covers and padding
  466
• 2.3 Separating cover and padding
  471
• 2.4 Removing and installing cover and padding of head restraint
  472