General body repairs, interior

Kapitelübersicht

• Technical data
  1
• 1 Safety information
  1
• 1.1 Safety measures when working on vehicles with a start/stop system
  2
• 1.3 Safety measures when working with pyrotechnic components
  3
• 1.5 Additional safety regulations for side airbag
  5
• 1.6 Safety instructions for airbag
  6
• 1.7 Additional safety instructions for curtain airbag
  6
• 1.8 Deactivating the airbag
  7
• 1.9 Safety regulations for crash sensors (pressure sensors) for front side airbags
  7
• 1.13 Checking airbag securing parts after an accident
  11
• 1.14 Accident without airbag triggering
  12
• 1.15 Seat belts
  12
• 1.16 Checking seat belts
  12
• 1.17 Check belt webbing
  13
• 1.18 Checking inertia reel (locking mechanism)
  14
• 1.19 Visually checking belt buckle
  14
• 1.20 Check operation of belt buckle
  14
• 1.21 Checking belt relays, and buckle tongues
  15
• 1.22 Checking securing parts and anchorage points after an accident
  15
• 1.24 Checking child seat anchors after an accident
  16
• 1.25 Safety instructions for automatic anti-dazzle interior mirror
  16
• 1.26 Safety precautions when working in vicinity of high-voltage components
  16
• 1.27 Safety precautions when working on a high-voltage system
  17
• 2 Repair notes
  18
• 2.1 General repair instructions
  18
• 2.2 Contact corrosion
  18
• 2.3 Pipe/wire routing and attachment
  19
• 3 Hazard classification of high-voltage system
  20
• Interior equipment
  21
• 1 Compartments/covers
  21
• 1.1 Overview of fitting locations – compartments/covers
  21
• 1.2 Assembly overview – dash panel cover on driver side
  25
• 1.3 Assembly overview - steering column trim
  25
• 1.4 Assembly overview – glove compartment
  26
• 1.5 Assembly overview - storage compartment in headliner
  27
• 1.6 Removing and installing dash panel cover on driver side
  30
• 1.7 Removing and installing gap cover for dash panel insert
  31
• 1.8 Removing and installing upper steering column trim
  32
• 1.9 Removing and installing lower steering column trim
  32
• 1.10 Removing and installing footwell cover on driver side
  34
• 1.11 Removing and installing glove compartment opener
  34
• 1.12 Removing and installing glove compartment
  35
• 1.13 Removing and installing dash panel compartment
  36
• 1.14 Removing and installing headliner storage compartment
  40
• 2 Equipment
  46
• 2.1 Assembly overview - partition, panel van
  46
• 2.2 Assembly overview - grab handles on pillar trims
  48
• 2.3 Assembly overview – ashtray/cup holder, rear
  49
• 2.4 Assembly overview - sun blind
  50
• 2.5 Removing and installing net partition bracket
  51
• 2.6 Removing and installing sun visor
  52
• 2.7 Removing and installing roof grab handle
  54
• 2.8 Removing and installing grab handles on pillar trims
  55
• 2.9 Removing and installing partition, panel van
  57
• 2.10 Removing and installing rear ashtray/cup holder
  59
• 2.11 Removing and installing sun blind
  61
• 3 Centre console
  63
• 3.1 Assembly overview – centre console
  63
• 3.2 Removing and installing centre console cover
  64
• 3.3 Removing and installing centre console insert
  67
• 3.4 Removing and installing centre console front storage compartment
  68
• 3.5 Removing and installing centre console
  69
• 3.6 Removing and installing cup holder
  71
• 4 Front centre armrest
  73
• 4.1 Removing and installing front centre armrest
  73
• 5 Interior mirror
  75
• 5.1 Assembly overview – interior mirror
  75
• 5.2 Removing and installing interior mirror
  76
• 6 Table module
  83
• 6.1 Assembly overview – table modules
  83
• 6.2 Removing and installing table module
  86
• 6.3 Repairing table module
  89
• Passenger protection
  97
• 1 Seat belts
  97
• 1.1 Assembly overview – front three-point seat belt
  97
• 1.2 Assembly overview – rear outer three-point seat belt
  99
• 1.3 Removing and installing front three-point seat belt
  101
• 1.4 Removing and installing rear three-point seat belt
  108
• 1.5 Removing and installing rear outer belt end fitting
  116
• 1.6 Removing and installing belt height adjuster
  119
• 1.7 Removing and installing front belt buckle
  122
• 1.8 Removing and installing rear belt buckle
  128
• 2 Child seat anchors
  135
• 2.1 Assembly overview - front child seat anchors, Multivan/Business
  135
• 2.2 Assembly overview – rear child seat anchors
  136
• 3 Airbag system
  137
• 3.1 Overview of fitting locations – airbag system
  137
• 4 Airbag control unit
  139
• 4.1 Assembly overview – airbag control unit
  139
• 4.2 Removing and installing airbag control unit J234
  139
• 5 Front airbag
  142
• 5.1 Removing and installing airbag unit with igniter
  142
• 5.2 Removing and installing return spring with slip ring (coil connector)
  146
• 6 Front passenger airbag
  147
• 6.1 Removing and installing front passenger airbag unit with igniter
  147
• 7 Side airbags
  152
• 7.1 Removing and installing front side airbag with igniter
  152
• 8 Curtain airbags
  158
• 8.1 Removing and installing curtain airbag with igniter
  158
• 9 Airbag crash sensors
  166
• 9.1 Overview of fitting locations – airbag crash sensors
  166
• 9.2 Removing and installing side airbag crash sensors on driver side G179/G180
  167
• 9.3 Removing and installing rear side airbag crash sensors on driver side G256/G257
  168
• Trim, insulation
  171
• 1 Front door trims
  171
• 1.1 Assembly overview – front door trim
  171
• 1.2 Removing and installing front door trim
  171
• 2 Rear door trims
  176
• 2.1 Assembly overview – rear door trim
  176
• 2.2 Assembly overview - sun blind for door window
  182
• 2.3 Removing and installing interior door handle
  182
• 2.4 Removing and installing rear door trim
  184
• 2.5 Removing and installing sun blind for door window
  192
• 3 Dash panel
  193
• 3.1 Assembly overview – dash panel
  193
• 3.2 Assembly overview - auxiliary console
  195
• 3.3 Removing and installing dash panel end cover
  196
• 3.4 Removing and installing dash panel trim
  197
• 3.5 Removing and installing dash panel insert trim
  200
• 3.6 Removing and installing loudspeaker trim
  201
• 3.7 Removing and installing light switch trim
  202
• 3.8 Removing and installing radio/navigation system mounting frame
  202
• 3.10 Removing and installing dash panel
  204
• 3.11 Removing and installing loudspeaker mounting
  209
• 3.12 Removing and installing cup holder
  211
• 3.13 Removing and installing dash panel vents
  211
• 3.14 Removing and installing auxiliary console
  213
• 3.15 Installing “No Airbag” badge
  215
• 4 Central tube for dash panel
  218
• 4.1 Assembly overview – central tube for dash panel
  218
• 4.2 Removing and installing dash panel cross member
  220
• 5 Interior trims
  224
• 5.1 Removing and installing sill panel moulding
  224
• 5.2 Removing and installing A-pillar trim
  229
• 5.3 Removing and installing B-pillar trim
  231
• 5.4 Removing and installing C-pillar trim
  237
• 5.5 Removing and installing D-pillar trim
  240
• 5.6 Removing and installing side trim
  241
• 5.7 Removing and installing floor covering
  243
• 6 Luggage compartment trims
  251
• 6.1 Assembly overview - lower rear lid trim
  251
• 6.2 Assembly overview – upper rear lid trim
  252
• 6.3 Removing and installing lower rear lid trim
  253
• 6.4 Removing and installing upper rear lid trim
  257
• 6.5 Removing and installing luggage compartment side trim
  259
• 6.6 Removing and installing luggage compartment floor
  265
• 6.7 Removing and installing lock carrier trim
  267
• 6.8 Removing and installing fastening rings
  271
• 7 Roof trims
  278
• 7.1 Assembly overview – moulded headliner
  278
• 7.2 Removing and installing roof end strip
  279
• 7.3 Removing and installing moulded headliner
  281
• Seat frames
  287
• 1 Overview of seat variants
  287
• 1.1 Overview of fitting locations – seat variants
  287
• 2 Front seats
  289
• 2.1 Overview of fitting locations – electrical and electronic components
  289
• 2.2 Assembly overview – front seat
  290
• 2.3 Assembly overview – front backrest
  295
• 2.4 Assembly overview – head restraint
  298
• 2.5 Assembly overview – seat pan
  299
• 2.6 Removing and installing front seat
  304
• 2.7 Retrofitting double bench seat
  318
• 2.8 Connecting and disconnecting airbag adapter
  321
• 2.9 Removing and installing seat height adjustment handle
  323
• 2.10 Removing and installing seat height adjuster
  323
• 2.11 Removing and installing seat trim
  324
• 2.12 Removing and installing lumbar support adjuster
  337
• 2.13 Removing and installing lumbar support adjustment motor V125/V126/V129/V130
  340
• 2.14 Removing and installing backrest adjuster
  342
• 2.15 Removing and installing backrest adjustment handle
  342
• 2.16 Removing and installing front backrest
  343
• 2.17 Removing and installing head restraint guide
  352
• 3 Rear seats
  356
• 3.1 Assembly overview – bench seat/individual seats
  356
• 3.2 Assembly overview - head restraint, Multivan/Business
  370
• 3.3 Assembly overview - seat rail systems
  370
• 3.4 Removing and installing bench seat/individual seats
  374
• 3.5 Removing and installing rear seat backrest
  383
• 3.6 Removing and installing centre armrest
  394
• 3.7 Trims of individual seat in 2nd row, Multivan/Business
  398
• 3.8 Removing and installing seat rails
  407
• 4 Rear seats, Business
  414
• 4.1 Assembly overview - pneumatic lumbar support
  414
• 4.2 Removing and installing bench seat
  415
• 4.3 Removing and installing seat
  421
• 4.4 Removing and installing
  423
• 4.5 Removing and installing head restraint
  426
• 4.6 Removing and installing trim for head restraint adjuster
  428
• 4.7 Removing and installing backrest trim
  430
• 4.8 Removing and installing upper trim of front bench seat
  432
• 4.9 Removing and installing lower trim of front bench seat
  434
• 4.10 Removing and installing upper trim of rear bench seat
  434
• 4.11 Removing and installing lower trim of rear bench seat
  435
• 4.12 Removing and installing seat adjustment control element
  438
• 4.13 Removing and installing control element bracket
  444
• 4.14 Removing and installing seat belt
  446
• 4.15 Removing and installing belt buckle
  450
• 4.16 Removing and installing centre console cover
  451
• Seat - padding, covers
  452
• 1 Front seat covers and padding
  452
• 1.1 Assembly overview – seat heating element
  452
• 1.2 Assembly overview – backrest heating element
  454
• 1.3 Removing and installing cover and padding in area of seat pan
  456
• 1.4 Removing and installing backrest cover and backrest padding
  466
• 1.5 Separating cover and padding in area of seat pan
  471
• 1.6 Separating cover and padding on backrest
  472
• 1.7 Removing and installing seat heating element Z6/Z8
  473
• 1.8 Removing and installing backrest heating element Z7/Z9
  477
• 2 Rear seat covers and padding
  481
• 2.1 Removing and installing covers and padding
  481
• 2.2 Separating cover and padding
  498
• 3 Rear seat covers and padding, Business
  534
• 3.1 Removing and installing seat cover and padding
  534
• 3.2 Removing and installing backrest cover and padding
  539