General body repairs, interior

Kapitelübersicht

• Technical data
  1
• 1 Safety information
  1
• 1.1 Safety measures when working on vehicles with a start/stop system
  2
• 1.2 Safety measures when working with pyrotechnic components
  3
• 1.4 Additional safety regulations for side airbag
  5
• 1.5 Additional safety instructions for curtain airbag
  5
• 1.6 Safety regulations for crash sensors (pressure sensors) for front side airbags
  6
• 1.9 Checking airbag securing parts after an accident
  8
• 1.10 Accident without airbag triggering
  9
• 1.11 Checking seat belts
  9
• 1.12 Check belt webbing
  9
• 1.13 Checking inertia reel (locking mechanism)
  10
• 1.14 Visually checking belt buckle
  11
• 1.15 Check operation of belt buckle
  11
• 1.16 Checking belt relays, and buckle tongues
  11
• 1.17 Checking securing parts and anchorage points after an accident
  11
• 1.19 Checking child seat anchors after an accident
  12
• 1.20 Safety instructions for automatic anti-dazzle interior mirror
  13
• 2 Repair notes
  14
• 2.1 Contact corrosion
  14
• 2.2 Routing and attachment of lines
  14
• Interior equipment
  15
• 1 Compartments/covers
  15
• 1.1 Overview of fitting locations - storage compartments/covers
  15
• 1.2 Assembly overview - driver side footwell cover
  17
• 1.3 Assembly overview - driver side dash panel cover
  18
• 1.4 Assembly overview - steering column trim
  19
• 1.5 Assembly overview - glove compartment
  20
• 1.6 Assembly overview - storage compartment in headliner
  21
• 1.7 Removing and installing driver side footwell cover
  21
• 1.8 Removing and installing driver side storage compartment
  23
• 1.9 Removing and installing dash panel cover on driver side
  23
• 1.10 Removing and installing dash panel insert trim
  25
• 1.11 Removing and installing upper steering column trim
  26
• 1.12 Removing and installing lower steering column trim
  26
• 1.13 Removing and installing footwell cover on front passenger side
  28
• 1.14 Removing and installing glove compartment opener
  28
• 1.15 Service position for glove compartment cover
  30
• 1.16 Removing and installing restrictor for glove compartment cover
  31
• 1.17 Removing and installing glove compartment
  31
• 1.18 Removing and installing glove compartment cover
  32
• 1.19 Removing and installing headliner storage compartment
  33
• 2 Equipment
  34
• 2.1 Assembly overview – net partition
  34
• 2.2 Assembly overview - sun visors
  36
• 2.3 Assembly overview - roof grab handle
  37
• 2.4 Removing and installing net partition
  37
• 2.5 Removing and installing net partition mounting
  38
• 2.6 Removing and installing bracket for net partition
  38
• 2.7 Removing and installing eyelet for net partition
  38
• 2.8 Removing and installing sun visor
  40
• 2.9 Removing and installing sun visor centre mount
  42
• 2.10 Removing and installing roof grab handle
  42
• 2.11 Removing and installing bracket for roof grab handle
  48
• 3 Centre console
  49
• 3.1 Assembly overview - centre console
  49
• 3.2 Removing and installing front ashtray
  54
• 3.3 Removing and installing rear centre console trim
  54
• 3.4 Removing and installing centre console trim in front footwell
  55
• 3.5 Removing and installing trim for operating and display unit
  57
• 3.6 Removing and installing centre console front storage compartment
  57
• 3.7 Removing and installing centre console cover
  58
• 3.8 Removing and installing centre console insert
  58
• 3.9 Removing and installing centre console
  60
• 3.10 Removing and installing mounting plate with retaining strap
  66
• 3.11 Removing and installing centre console bracket
  67
• 4 Front centre armrest
  71
• 4.1 Assembly overview - front centre armrest
  71
• 4.2 Removing and installing front centre armrest
  71
• 5 On inside
  74
• 5.1 Assembly overview - interior mirror
  74
• 5.2 Removing and installing interior mirror
  81
• 5.3 Bonding retaining plate for interior mirror
  92
• Passenger protection
  96
• 1 Seat belts
  96
• 1.1 Overview of fitting locations - seat belts and anchorage points
  96
• 1.2 Assembly overview - front three-point seat belt
  102
• 1.3 Assembly overview - rear outer three-point seat belt
  107
• 1.4 Assembly overview - rear centre three-point seat belt
  113
• 1.5 Assembly overview - front belt buckle
  114
• 1.6 Assembly overview - rear belt buckle
  116
• 1.7 Removing and installing front three-point seat belt
  117
• 1.8 Removing and installing rear three-point seat belt
  124
• 1.9 Removing and installing front belt guide
  132
• 1.10 Removing and installing rear belt guide
  133
• 1.11 Removing and installing front belt end fitting
  133
• 1.12 Removing and installing rear outer belt end fitting
  135
• 1.13 Removing and installing belt height adjuster
  136
• 1.14 Removing and installing front belt buckle
  139
• 1.15 Removing and installing rear belt buckle
  142
• 2 Child seat anchors
  143
• 2.1 Assembly overview - rear child seat anchors
  143
• 2.2 Removing and installing guide for ISOFIX child seat anchor
  144
• 2.3 Removing and installing cover for Top Tether child seat anchor
  144
• 3 Airbag system
  146
• 3.1 Overview of fitting locations - airbag system
  146
• 4 Airbag control unit
  148
• 4.1 Assembly overview - airbag control unit
  148
• 4.2 Removing and installing airbag control unit J234
  148
• 5 Driver's airbag
  152
• 5.1 Assembly overview - driver side airbag
  152
• 5.2 Removing and installing driver side airbag igniter N95
  153
• 5.3 Renewing connector on airbag
  157
• 6 Front passenger side airbag
  159
• 6.1 Assembly overview - front passenger side airbag
  159
• 6.2 Removing and installing front passenger side airbag unit with igniter
  160
• 7 Side airbags
  164
• 7.1 Assembly overview – front side airbag
  164
• 7.2 Assembly overview - rear side airbag
  165
• 7.4 Removing and installing rear side airbag with rear side airbag igniter N201 / N202
  166
• 8 Curtain airbags
  168
• 8.1 Assembly overview - curtain airbag
  168
• 8.2 Removing and installing curtain airbag with igniter
  168
• 9 Knee airbags
  177
• 9.1 Assembly overview - knee airbag
  177
• 9.2 Removing and installing knee airbag with driver side knee airbag igniter N295
  178
• 10 Airbag crash sensors
  181
• 10.1 Overview of fitting locations - airbag crash sensors
  181
• 10.2 Removing and installing front airbag crash sensor, driver side G190
  182
• 10.3 Removing and installing front airbag crash sensor, driver side G283
  186
• 10.4 Removing and installing front airbag crash sensor, front passenger side G284
  189
• 10.5 Removing and installing front side airbag crash sensor G179 / G180
  191
• 10.6 Removing and installing rear side airbag crash sensor G256 / G257
  197
• 11 Seat position sensor
  200
• 11.1 Assembly overview - seat position sensor
  200
• 11.2 Removing and installing seat position sensor
  201
• 12 Seat belt verification
  204
• 12.1 Removing and installing Seat occupied sensor, front passenger side G128 . . .
  204
• 13 Seat occupied recognition
  207
• 13.1 Assembly overview - seat occupied recognition
  207
• 13.2 Removing and installing seat occupied recognition sensor
  209
• 13.3 Removing and installing seat occupied recognition control unit J706
  214
• 13.4 Removing and installing bracket for seat occupied recognition control unit J706
  217
• Trim, insulation
  219
• 1 Front door trims
  219
• 1.1 Assembly overview - front door trim
  219
• 1.2 Removing and installing front door trim
  220
• 1.3 Removing and installing trim
  225
• 1.4 Removing and installing mirror cover trim
  227
• 1.5 Removing and installing interior door handle
  228
• 2 Rear door trims
  229
• 2.1 Assembly overview - rear door trim
  229
• 2.2 Removing and installing rear door trim
  230
• 2.3 Removing and installing trim
  233
• 2.4 Removing and installing interior door handle
  235
• 3 Dash panel
  237
• 3.1 Assembly overview - dash panel
  237
• 3.2 Removing and installing dash panel end cover
  238
• 3.3 Removing and installing dash panel trim
  239
• 3.4 Removing and installing light switch trim
  239
• 3.5 Removing and installing dash panel insert trim
  240
• 3.6 Removing and installing dash panel
  242
• 3.7 Removing and installing dash panel vents
  250
• 3.8 Removing and installing side defroster vent
  256
• 3.9 Removing and installing impact damper on front passenger side
  257
• 4 Central tube for dash panel
  259
• 4.1 Assembly overview - central tube for dash panel
  259
• 4.2 Assembly overview - driver side impact damper
  261
• 4.3 Removing and installing crash bar
  262
• 4.4 Removing and installing dash panel cross member
  263
• 4.5 Removing and installing impact damper on driver side
  268
• 5 Interior trims
  270
• 5.1 Overview of fitting locations - interior trims
  270
• 5.2 Assembly overview - sill panel moulding
  273
• 5.3 Assembly overview - A-pillar trim
  274
• 5.4 Assembly overview – B-pillar trim
  277
• 5.5 Assembly overview – C-pillar trim
  279
• 5.6 Assembly overview - D-pillar trim
  282
• 5.7 Assembly overview - side trim
  283
• 5.8 Assembly overview – wheel housing trim
  284
• 5.9 Assembly overview – foot rest and floor covering
  286
• 5.10 Removing and installing sill panel moulding
  287
• 5.11 Removing and installing A-pillar gap cover
  290
• 5.12 Removing and installing A-pillar trim
  290
• 5.13 Removing and installing B-pillar trim
  296
• 5.14 Removing and installing C-pillar trim
  301
• 5.15 Removing and installing D-pillar trim
  304
• 5.16 Removing and installing side trim
  304
• 5.17 Removing and installing wheel housing trims
  307
• 5.18 Removing and installing foot rest
  312
• 5.19 Removing and installing floor covering
  314
• 6 Luggage compartment trims
  316
• 6.1 Overview of fitting locations - luggage compartment trims
  316
• 6.2 Assembly overview - rear shelf support
  319
• 6.3 Assembly overview - luggage compartment side trim
  320
• 6.4 Assembly overview - luggage compartment floor
  322
• 6.5 Assembly overview - upper rear lid trim
  325
• 6.6 Assembly overview - lower rear lid trim
  326
• 6.7 Removing and installing luggage compartment cover
  326
• 6.8 Removing and installing lock carrier trim
  327
• 6.9 Removing and installing rear shelf support
  328
• 6.10 Removing and installing fastening rings
  330
• 6.11 Removing and installing support for luggage compartment floor
  330
• 6.12 Removing and installing luggage compartment side trim
  332
• 6.13 Removing and installing upper rear lid trim
  336
• 6.14 Removing and installing lower rear lid trim
  338
• 7 Roof trims
  340
• 7.1 Assembly overview – moulded headliner
  340
• 7.2 Removing and installing roof end strip
  342
• 7.3 Removing and installing moulded headlining
  342
• 7.4 Installing roof reinforcement to body
  348
• Seat frames
  353
• 1 Overview of seat variants
  353
• 1.1 Overview of fitting locations - seat variants
  353
• 1.2 Mounting front seat on seat repair stand
  353
• 2 Front seats
  357
• 2.1 Overview of fitting locations - electrical and electronic components
  358
• 2.2 Assembly overview - front seat
  362
• 2.3 Assembly overview - backrest release mechanism and entry assistance
  367
• 2.4 Assembly overview – front backrest
  368
• 2.5 Assembly overview - seat pan
  373
• 2.6 Assembly overview – fire extinguisher
  386
• 2.7 Removing and installing front seat
  386
• 2.8 Removing front seat if seat longitudinal adjustment motor V28 / V31 is defective
  391
• 2.9 Connecting and disconnecting airbag adapter
  395
• 2.10 Removing and installing seat trim on tunnel side
  397
• 2.11 Removing and installing seat trim on sill side
  400
• 2.12 Removing and installing backrest cover panel
  406
• 2.13 Removing and installing bracket for seat trim
  408
• 2.14 Removing and installing front backrest
  412
• 2.15 Removing and installing seat depth adjustment unit
  417
• 2.16 Removing and installing seat rake adjustment unit
  421
• 2.17 Removing and installing handle for seat height adjustment
  424
• 2.18 Removing and installing seat height adjustment unit
  424
• 2.20 Removing and installing backrest adjustment unit
  430
• 2.21 Removing and installing lumbar support adjustment unit
  432
• 2.22 Removing and installing head restraint
  433
• 2.23 Removing and installing head restraint guide
  434
• 2.24 Dismantling and assembling seat pan
  435
• 2.25 Removing and installing trim for backrest release mechanism
  437
• 2.26 Removing and installing backrest release mechanism
  438
• 2.27 Removing and installing interconnecting Bowden cable
  438
• 2.28 Removing and installing mounting bracket for backrest release mechanism
  439
• 2.29 Removing and installing Bowden cable for backrest release
  440
• 2.30 Adjusting Bowden cable for backrest release mechanism
  444
• 2.31 Removing and installing easy-entry Bowden cable A
  445
• 2.32 Adjusting Bowden cable A for entry assistance
  446
• 2.33 Removing and installing easy-entry Bowden cable B
  448
• 2.34 Removing and installing slider
  449
• 2.35 Removing and installing storage compartment
  449
• 2.36 Removing and installing lumbar support adjustment switch E176 / E177
  450
• 2.38 Removing and installing seat adjustment operating unit E470 / E471
  452
• 2.39 Removing and installing massage control unit J740
  453
• 3 Rear seats
  454
• 3.1 Assembly overview - bench seat/individual seats
  454
• 3.2 Assembly overview - rear seat backrest
  456
• 3.3 Assembly overview - locking mechanism
  457
• 3.4 Assembly overview - centre armrest
  458
• 3.5 Assembly overview - side padding
  459
• 3.6 Assembly overview - remote backrest release mechanism
  459
• 3.7 Removing and installing bench seat/individual seats
  460
• 3.8 Removing and installing rear seat backrest
  462
• 3.9 Removing and installing trim for locking mechanism
  463
• 3.10 Removing and installing locking mechanism for rear seat backrest
  464
• 3.11 Removing and installing trim frame for load-through hatch
  465
• 3.12 Removing and installing flap for load-through hatch
  467
• 3.13 Removing and installing centre armrest
  468
• 3.14 Removing and installing head restraint
  469
• 3.15 Removing and installing head restraint guide
  469
• 3.16 Removing and installing side padding
  470
• 3.17 Separating and connecting Bowden cable for remote backrest release mechanism
  472
• 3.19 Removing and installing Bowden cable for remote release mechanism of backrest
  474
• Seat - padding, covers
  476
• 1 Front seat covers and padding
  476
• 1.1 Assembly overview - cover and padding for seat pan
  476
• 1.2 Assembly overview - cover and padding for backrest
  479
• 1.3 Assembly overview - seat heating element
  480
• 1.4 Removing and installing cover and padding for seat pan
  481
• 1.5 Removing and installing backrest cover and backrest padding
  487
• 1.6 Removing and installing moulding for backrest frame
  495
• 1.7 Separating cover and padding on seat pan
  496
• 1.8 Separating cover and padding on backrest
  499
• 1.9 Removing and installing seat heating element Z6 / Z8
  503
• 1.10 Removing and installing backrest heating element Z7 / Z9
  504
• 2 Rear seat covers and padding
  506
• 2.1 Assembly overview - cover and padding for bench seat
  506
• 2.2 Assembly overview - rear seat backrest cover and padding
  507
• 2.3 Removing and installing bench seat cover and padding
  507
• 2.4 Removing and installing rear seat backrest cover and padding
  508
• 2.5 Removing and installing intermediate padding, backrest with load-through hatch
  511
• 2.6 Separating cover and padding for rear bench seat
  511
• 2.7 Separating cover and padding for rear seat backrest
  512