General body repairs, interior

Kapitelübersicht

• Technical data
  1
• 1 Safety information
  1
• 1.1 Safety measures when working on vehicles with a start/stop system
  1
• 1.2 Safety measures when working with pyrotechnic components
  2
• 1.4 Additional safety regulations for side airbag
  4
• 1.5 Additional safety instructions for curtain airbag
  4
• 1.6 Safety regulations for crash sensors (pressure sensors) for front side airbags
  5
• 1.8 Checking airbag securing parts after an accident
  7
• 1.9 Accident without airbag triggering
  7
• 1.10 Checking seat belts
  7
• 1.11 Check belt webbing
  8
• 1.12 Checking inertia reel (locking mechanism)
  9
• 1.13 Visually checking belt buckle
  10
• 1.14 Check operation of belt buckle
  10
• 1.15 Checking belt relays, and buckle tongues
  10
• 1.16 Checking securing parts and anchorage points after an accident
  10
• 1.18 Checking child seat anchors after an accident
  11
• 2 Repair notes
  12
• 2.1 Contact corrosion
  12
• 2.2 Pipe/wire routing and attachment
  12
• Interior equipment
  13
• 1 Compartments/covers
  13
• 1.1 Overview of fitting locations – compartments/covers
  13
• 1.2 Assembly overview – dash panel cover on driver side
  14
• 1.3 Assembly overview - steering column trim
  15
• 1.4 Assembly overview – glove compartment
  16
• 1.5 Assembly overview - storage compartment in headliner
  17
• 1.6 Removing and installing dash panel cover on driver side
  18
• 1.7 Removing and installing upper steering column trim
  21
• 1.8 Removing and installing lower steering column trim
  22
• 1.9 Removing and installing footwell cover on front passenger side
  24
• 1.10 Removing and installing glove compartment opener
  24
• 1.11 Service position for glove compartment cover
  26
• 1.12 Removing and installing restrictor for glove compartment cover
  27
• 1.13 Removing and installing glove compartment
  28
• 1.14 Removing and installing glove compartment cover
  29
• 1.15 Removing and installing headliner storage compartment
  30
• 2 Equipment
  32
• 2.1 Assembly overview – net partition
  32
• 2.2 Assembly overview – sun visors
  34
• 2.3 Removing and installing net partition
  35
• 2.4 Removing and installing net partition mounting
  35
• 2.5 Removing and installing net partition bracket
  36
• 2.6 Removing and installing net partition retainer
  37
• 2.7 Removing and installing sun visor
  39
• 2.8 Removing and installing sun visor centre mount
  41
• 2.9 Removing and installing roof grab handle
  42
• 2.10 Removing and installing bracket for roof grab handle
  45
• 3 Centre console
  47
• 3.1 Removing and installing front ashtray
  47
• 3.2 Removing and installing rear centre console trim
  47
• 3.3 Removing and installing centre console trim in front footwell
  49
• 3.4 Removing and installing trim for operating and display unit
  50
• 3.6 Removing and installing centre console insert
  52
• 3.7 Removing and installing centre console
  59
• 3.8 Removing and installing centre console bracket
  64
• 4 Front centre armrest
  68
• 4.1 Removing and installing front centre armrest
  68
• 5 On inside
  70
• 5.1 Assembly overview – interior mirror
  70
• 5.2 Removing and installing interior mirror
  73
• 6 Bonding retaining plate for interior mirror
  85
• 6.1 Bonding retaining plate for interior mirror, basic version
  85
• 6.2 Bonding retaining plate for interior mirror, optional equipment version
  87
• Passenger protection
  91
• 1 Seat belts
  91
• 1.1 Overview of fitting locations – seat belts and anchorage points
  91
• 1.2 Assembly overview – front three-point seat belt
  95
• 1.3 Assembly overview – rear outer three-point seat belt
  97
• 1.4 Assembly overview – rear centre three-point seat belt
  98
• 1.5 Assembly overview – front belt buckle
  99
• 1.6 Assembly overview – rear belt buckle
  100
• 1.7 Removing and installing front three-point seat belt
  102
• 1.8 Removing and installing rear three-point seat belt
  105
• 1.9 Removing and installing front belt guide
  110
• 1.10 Removing and installing rear belt guide
  111
• 1.11 Removing and installing front belt end fitting
  112
• 1.12 Removing and installing rear outer belt end fitting
  113
• 1.13 Removing and installing belt height adjuster
  114
• 1.14 Removing and installing front belt buckle
  115
• 1.15 Removing and installing rear belt buckle
  117
• 2 Child seat anchors
  119
• 2.1 Assembly overview – rear child seat anchors
  119
• 2.2 Removing and installing guide for ISOFIX child seat anchor
  120
• 2.3 Removing and installing cover for Top Tether child seat anchor
  120
• 3 Airbag system
  122
• 3.1 Overview of fitting locations – airbag system
  122
• 4 Airbag control unit
  127
• 4.1 Assembly overview – airbag control unit
  127
• 4.2 Removing and installing airbag control unit J234
  127
• 5 Battery isolator igniter
  130
• 5.1 Assembly overview - battery isolator igniter
  130
• 5.2 Removing and installing battery isolator igniter
  130
• 6 Front airbag, driver side
  134
• 6.1 Assembly overview – front airbag, driver side
  134
• 6.2 Removing and installing airbag unit with igniter
  136
• 6.3 Renewing connector on airbag
  140
• 7 Front passenger airbag
  143
• 7.1 Assembly overview – front passenger airbag
  143
• 7.2 Removing and installing front passenger airbag unit with igniter
  144
• 8 Side airbags
  150
• 8.1 Assembly overview – front side airbag
  150
• 8.2 Assembly overview - rear side airbag
  150
• 8.3 Removing and installing front side airbag with igniter
  151
• 8.4 Removing and installing rear side airbag with igniter
  153
• 9 Curtain airbags
  155
• 9.1 Assembly overview – curtain airbag
  155
• 9.2 Removing and installing curtain airbag with igniter
  155
• 10 Knee airbags
  165
• 10.1 Assembly overview - knee airbag
  165
• 10.2 Removing and installing knee airbag with igniter
  166
• 11 Airbag crash sensors
  169
• 11.1 Overview of fitting locations – airbag crash sensors
  169
• 11.2 Removing and installing front airbag crash sensor, driver side G190
  170
• 11.3 Removing and installing front side airbag crash sensor G179/G180
  173
• 11.4 Removing and installing rear side airbag crash sensor G256/G257
  176
• 12 Seat belt verification
  179
• 12.1 Removing and installing Seat occupied sensor, front passenger side G128
  179
• Trim, insulation
  182
• 1 Front door trims
  182
• 1.1 Assembly overview – front door trim
  182
• 1.2 Removing and installing trim
  184
• 1.3 Removing and installing front door trim
  186
• 1.4 Removing and installing front armrest
  191
• 2 Rear door trims
  192
• 2.1 Assembly overview – rear door trim
  192
• 2.2 Assembly overview - sun blind for door window
  193
• 2.3 Removing and installing trim
  194
• 2.4 Removing and installing rear door trim
  196
• 2.5 Removing and installing rear arm rest
  201
• 2.6 Removing and installing sun blind for door window
  202
• 2.7 Removing and installing eyelet for sun blind
  203
• 3 Dash panel
  205
• 3.1 Assembly overview - dash panel
  205
• 3.2 Assembly overview - cover and trim for head-up display
  206
• 3.3 Removing and installing dash panel end cover
  207
• 3.4 Removing and installing dash panel trim
  209
• 3.5 Removing and installing radio/navigation system mounting frame
  212
• 3.6 Removing and installing dash panel insert trim
  213
• 3.7 Removing and installing dash panel
  216
• 3.8 Removing and installing dash panel vents
  225
• 3.9 Removing and installing trim for head-up display
  228
• 3.10 Removing and installing cover for head-up display
  229
• 4 Central tube for dash panel
  231
• 4.1 Assembly overview - central tube for dash panel
  231
• 4.2 Removing and installing crash bar
  233
• 4.3 Removing and installing dash panel cross member
  234
• 5 Interior trims
  240
• 5.1 Overview of fitting locations – interior trims
  240
• 5.2 Assembly overview – sill panel moulding
  242
• 5.3 Assembly overview - A-pillar trim
  243
• 5.4 Assembly overview – B-pillar trim
  246
• 5.5 Assembly overview - C-pillar trim
  247
• 5.6 Assembly overview - D-pillar trim
  249
• 5.7 Assembly overview – wheel housing trim
  250
• 5.8 Assembly overview – foot rest and floor covering
  251
• 5.9 Assembly overview - rear shelf
  253
• 5.10 Assembly overview - sun blind for rear window
  255
• 5.11 Removing and installing sill panel moulding
  256
• 5.12 Removing and installing A-pillar gap cover
  258
• 5.13 Removing and installing A-pillar trim
  259
• 5.14 Removing and installing B-pillar trim
  267
• 5.15 Removing and installing C-pillar trim
  271
• 5.16 Removing and installing D-pillar trim
  275
• 5.17 Removing and installing wheel housing trims
  276
• 5.18 Removing and installing foot rest
  278
• 5.19 Removing and installing floor covering
  281
• 5.20 Removing and installing rear shelf
  282
• 5.21 Removing and installing sun blind for rear window
  287
• 5.22 Removing and installing rear roller blind motor -V91-
  287
• 5.23 Removing and installing rear roller blind control unit -J262-
  289
• 6 Luggage compartment trims
  290
• 6.1 Overview of fitting locations – luggage compartment trims
  290
• 6.2 Assembly overview – luggage compartment side trim
  292
• 6.3 Assembly overview – luggage compartment floor
  294
• 6.4 Assembly overview – upper rear lid trim
  297
• 6.5 Assembly overview – lower rear lid trim
  298
• 6.6 Removing and installing luggage compartment cover
  300
• 6.7 Removing and installing lock carrier trim
  301
• 6.8 Removing and installing fastening rings
  302
• 6.9 Removing and installing support for luggage compartment floor covering
  304
• 6.10 Removing and installing luggage compartment side trim
  309
• 6.11 Removing and installing upper rear lid trim
  313
• 6.12 Removing and installing lower rear lid trim
  314
• 7 Roof trims
  319
• 7.1 Assembly overview – moulded headliner
  319
• 7.2 Removing and installing roof end strip
  321
• 7.3 Removing and installing moulded headliner
  322
• 7.4 Installing roof reinforcement to body
  328
• Seat frames
  341
• 1 Overview of seat variants
  341
• 1.1 Overview of fitting locations – seat variants
  341
• 2 Front seats
  343
• 2.1 Overview of fitting locations – electrical and electronic components
  343
• 2.2 Assembly overview – front seat
  350
• 2.3 Assembly overview – front backrest
  354
• 2.4 Assembly overview – seat pan
  358
• 2.5 Assembly overview – seat height adjustment
  363
• 2.6 Assembly overview – seat rake adjustment
  365
• 2.7 Assembly overview – seat depth adjustment
  367
• 2.8 Assembly overview – fire extinguisher
  368
• 2.9 Removing and installing front seat
  369
• 2.10 Removing front seat if seat longitudinal adjustment motor V28/V31 is defective
  373
• 2.11 Connecting and disconnecting airbag adapter
  376
• 2.12 Removing and installing seat trim on tunnel side
  378
• 2.13 Removing and installing seat trim on sill side
  379
• 2.14 Removing and installing bracket for seat trim
  383
• 2.15 Removing and installing front backrest
  385
• 2.16 Removing and installing manually adjustable lumbar support frame
  387
• 2.17 Removing and installing seat depth adjuster
  389
• 2.18 Removing and installing seat rake adjustment unit
  394
• 2.19 Removing and installing seat height adjustment handle
  397
• 2.20 Removing and installing seat height adjuster
  398
• 2.22 Removing and installing backrest adjuster
  405
• 2.23 Removing and installing lumbar support adjuster
  410
• 2.24 Removing and installing head restraint
  411
• 2.25 Removing and installing head restraint guide
  412
• 2.26 Removing and installing lumbar support adjustment switch E176/E177
  413
• 2.27 Removing and installing lumbar support adjustment motor V125/V126/V129/V130
  414
• 2.28 Removing and installing seat adjustment operating unit E470/E471
  415
• 2.29 Removing and installing massage control unit J740
  416
• 2.31 Removing and installing impact and stabbing protector in backrest
  418
• 3 Rear seats
  420
• 3.1 Assembly overview – bench seat/individual seats
  420
• 3.2 Assembly overview – rear seat backrest
  422
• 3.3 Assembly overview – locking mechanism
  424
• 3.4 Assembly overview – centre armrest
  424
• 3.5 Assembly overview - side padding
  425
• 3.6 Assembly overview - remote release mechanism for rear seat backrest
  426
• 3.7 Removing and installing bench seat/individual seats
  428
• 3.8 Removing and installing integrated child seat
  434
• 3.9 Removing and installing rear seat backrest
  435
• 3.10 Removing and installing locking mechanism trim
  436
• 3.11 Removing and installing locking mechanism for rear seat backrest
  438
• 3.12 Removing and installing trim frame for load-through hatch
  438
• 3.13 Removing and installing flap for load-through hatch
  441
• 3.14 Removing and installing centre armrest
  442
• 3.15 Removing and installing head restraint
  443
• 3.16 Removing and installing head restraint guide
  444
• 3.17 Removing and installing side padding
  445
• Seat - padding, covers
  454
• 1 Front seat covers and padding
  454
• 1.1 Assembly overview – seat pan cover and padding
  454
• 1.2 Assembly overview – backrest cover and padding
  456
• 1.3 Assembly overview – seat heating element
  457
• 1.4 Removing and installing cover and padding in area of seat pan
  458
• 1.5 Removing and installing backrest cover and backrest padding
  461
• 1.6 Separating cover and padding in area of seat pan
  466
• 1.7 Separating cover and padding on backrest
  469
• 1.8 Removing and installing seat heating element Z6/Z8
  473
• 1.9 Removing and installing backrest heating element Z7/Z9
  474
• 2 Rear seat covers and padding
  476
• 2.1 Assembly overview – bench seat cover and padding
  476
• 2.2 Assembly overview - rear seat backrest cover and padding
  477
• 2.3 Assembly overview – seat heating element
  478
• 2.4 Removing and installing bench seat cover and padding
  479
• 2.5 Removing and installing cover and padding of rear seat backrest
  480
• 2.6 Removing and installing cover and padding for squab with integrated child seat
  483
• 2.8 Removing and installing intermediate padding, backrest with load-through hatch
  487
• 2.9 Separating rear bench seat cover and padding
  487
• 2.10 Separating cover and padding of rear seat backrest
  488
• 2.11 Removing and installing seat heating element
  489
• 2.12 Removing and installing backrest heating element
  490